ITAC Assessment: UD1022
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ITAC Assessment: UD1022
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Assessment Year 2020
Principal Product Plumbing Products
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3261: Vitreous China Plumbing Fixtures and China and Earthenware Fittings and Bathroom Accessories
Sales Range $100
M
to 500
M
# of Employees 560
Plant Area 500,000
ft2
Annual Production 2,400,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $793,022 17,982,360
kWh
Electricity Demand $192,396 29,019
kW-mo/yr
Electricity Fees $63,471 -
Natural Gas $1,304,382 387,640
MMBtu
Waste Disposal Costs
Water Usage $1,518 65
Tgal
Water Disposal $1,805 65
Tgal
TOTAL YEARLY COSTS $2,356,594
RECOMMENDED SAVINGS* $497,022 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,420 - $4,494
101,915
kWh
$926
-
kW-mo/yr
- - -
02 2.1133: Adjust burners for efficient operation $333,038 $10,000 - - $333,038
-
MMBtu
- -
03 2.4226: Use / purchase optimum sized compressor $39,643 $10,000 $32,873
745,430
kWh
$6,770
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $11,787 $14,000 $7,781
176,446
kWh
$4,006
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,140 $340 $8,243
186,904
kWh
$1,697
-
kW-mo/yr
- $(-1,800.0) -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $31,150 $75,000 $25,420
576,408
kWh
$5,235
-
kW-mo/yr
- - $495
07 2.7135: Install occupancy sensors $3,209 $3,730 $2,720
61,670
kWh
- - - $489
08 2.7232: Replace existing hvac unit with high efficiency model $64,635 $158,400 $(-7,434.0)
168,572
kWh
$(-5,218.0)
-
kW-mo/yr
$77,287
-
MMBtu
- -
TOTAL RECOMMENDED $497,022 $271,470 $74,097
2,017,345
kWh
$13,416
-
kW-mo/yr
$410,325
-
MMBtu
$(-1,800.0) $984
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs