ITAC Assessment: UD1017
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ITAC Assessment: UD1017
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Assessment Year 2020
Principal Product PVC Siding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 232,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $350,100 6,613,145
kWh
Electricity Demand $6,486 1,144
kW-mo/yr
Electricity Fees $141,314 -
Natural Gas $52,343 7,659
MMBtu
Waste Disposal Costs
Water Usage $2,566 479,468
Tgal
Water Disposal $4,795 479
Tgal
TOTAL YEARLY COSTS $557,604
RECOMMENDED SAVINGS* $70,107 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,353

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $20,892 - $13,306
251,333
kWh
$7,586
-
kW-mo/yr
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,500 - $4,709
88,945
kWh
$791
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $4,662 $17,500 $4,046
76,468
kWh
$616
-
kW-mo/yr
-
04 2.4224: Upgrade controls on compressors $2,299 - $(-604.0)
(-11,416)
kWh
$(-249.0)
-
kW-mo/yr
$3,152
-
MMBtu
05 2.4224: Upgrade controls on compressors $2,128 $500 $1,409
26,611
kWh
$719
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $955 - $745
14,077
kWh
$210
-
kW-mo/yr
-
07 2.3212: Optimize plant power factor $25,311 $31,200 - $25,311
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $8,360 $16,720 $7,544
142,494
kWh
$816
-
kW-mo/yr
-
TOTAL RECOMMENDED $70,107 $65,920 $31,155
588,512
kWh
$35,800
-
kW-mo/yr
$3,152
-
MMBtu
TOTAL IMPLEMENTED $33,353 $17,500 $21,457
405,330
kWh
$8,744
-
kW-mo/yr
$3,152
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs