Assessment Year | 2020 |
---|---|
Principal Product | Bacon |
NAICS | 311613: Rendering and Meat Byproduct Processing |
SIC | 2013: Sausages and Other Prepared Meat Products |
Sales Range | $100 M to 500M |
# of Employees | 600 |
Plant Area |
414,000
ft2
|
Annual Production | 61,000,000
lb
|
Production Hrs. Annual | 6,205
hrs
|
Location (State) | Indiana |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $1,293,298 | 30,940,142 |
kWh
|
$0.042 | |
Electricity Demand | $1,074,236 | 71,568 |
kW-mo/yr
|
$15.01 | |
Electricity Fees | $425 | - |
|
- | |
Natural Gas | $943,905 | 263,756 |
MMBtu
|
$3.58 | |
Waste Disposal Costs | |||||
Water Usage | $234,110 | 112,352 |
Tgal
|
$2.08 | |
Water Disposal | $460,636 | 80,260 |
Tgal
|
$5.74 | |
TOTAL YEARLY COSTS | $4,006,610 | ||||
RECOMMENDED SAVINGS* | $572,951 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $178,420 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $30,380 | $400 |
$19,283
461,315
kWh
|
$11,097
-
kW-mo/yr
|
- | - | - | - | |
02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $13,706 | - |
$9,187
219,791
kWh
|
$4,519
-
kW-mo/yr
|
- | - | - | - | |
03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,178 | $1,000 |
$2,817
67,392
kWh
|
$2,161
-
kW-mo/yr
|
- | - | - | $(-1,800.0) | |
04 | 2.6218: Turn off equipment when not in use | $4,440 | - |
$1,378
32,966
kWh
|
$3,062
-
kW-mo/yr
|
- | - | - | - | |
05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,521 | $1,000 |
$10,940
261,723
kWh
|
$5,381
-
kW-mo/yr
|
- | - | - | $(-1,800.0) | |
06 | 2.2696: Use excess cold process fluid for industrial cooling needs | $67,773 | - |
$45,438
1,086,240
kWh
|
$22,335
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.7252: Utilize an evaporative air pre-cooler or other heat exchanger in ac system | $49,540 | $21,295 |
$8,764
209,664
kWh
|
$5,043
-
kW-mo/yr
|
- |
$35,733
-
MMBtu
|
- | - | |
08 | 2.2621: Modify refrigeration system to operate at a lower pressure | $46,434 | - |
$31,124
744,600
kWh
|
$15,310
-
kW-mo/yr
|
- | - | - | - | |
09 | 2.2628: Utilize a less expensive cooling method | $27,338 | - |
$18,332
438,000
kWh
|
$9,006
-
kW-mo/yr
|
- | - | - | - | |
10 | 2.3212: Optimize plant power factor | $145,150 | $100,000 | - | - | $145,150 | - | - | - | |
11 | 3.4116: Meter recycled water (to reduce sewer charges) | $86,219 | $9,464 | - | - | - | - |
$86,219
-
Tgal
|
- | |
12 | 2.4113: Install motor voltage controller on lightly loaded motors | $34,941 | $20,000 |
$17,460
417,709
kWh
|
$17,481
-
kW-mo/yr
|
- | - | - | - | |
13 | 2.4113: Install motor voltage controller on lightly loaded motors | $17,175 | $14,500 |
$8,332
199,332
kWh
|
$8,843
-
kW-mo/yr
|
- | - | - | - | |
14 | 2.4323: Use optimum size and capacity equipment | $3,073 | - |
$2,060
49,275
kWh
|
$1,013
-
kW-mo/yr
|
- | - | - | - | |
15 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,548 | - |
$982
23,497
kWh
|
$566
-
kW-mo/yr
|
- | - | - | - | |
16 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,160 | - |
$737
17,623
kWh
|
$423
-
kW-mo/yr
|
- | - | - | - | |
17 | 2.7245: Use direct air supply to exhaust hoods | $24,810 | $35,000 |
$9,729
232,741
kWh
|
$7,465
-
kW-mo/yr
|
- |
$7,616
-
MMBtu
|
- | - | |
18 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $1,565 | $2,500 |
$1,565
37,440
kWh
|
- | - | - | - | - | |
TOTAL RECOMMENDED | $572,951 | $205,159 |
$188,128
4,499,308
kWh
|
$113,705
-
kW-mo/yr
|
$145,150 |
$43,349
-
MMBtu
|
$86,219
-
Tgal
|
$(-3,600.0) | ||
TOTAL IMPLEMENTED | $178,420 | $57,295 |
$88,859
2,124,432
kWh
|
$48,012
-
kW-mo/yr
|
- |
$43,349
-
MMBtu
|
- | $(-1,800.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs