ITAC Assessment: UD1003
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ITAC Assessment: UD1003
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Assessment Year 2019
Principal Product Automotive Fasteners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $50
M
to 100
M
# of Employees 90
Plant Area 200,000
ft2
Annual Production 250,000,000
units
Production Hrs. Annual 4,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $256,328 3,110,400
kWh
Electricity Demand $24,771 10,985
kW-mo/yr
Electricity Fees $3,466 -
Natural Gas $7,126 842
MMBtu
Waste Disposal Costs
Water Usage $7,141 417
Tgal
TOTAL YEARLY COSTS $298,832
RECOMMENDED SAVINGS* $33,627 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,512

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,324 - $3,072
37,273
kWh
$252
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $17,300 $4,100 $15,988
194,000
kWh
$1,312
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $4,920 - $4,547
55,170
kWh
$373
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $4,211 - $3,892
47,223
kWh
$319
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $2,159 $728 $1,371
16,640
kWh
$112
-
kW-mo/yr
$676
06 2.7134: Use photocell controls $1,712 $3,540 $1,582
19,200
kWh
$130
-
kW-mo/yr
-
TOTAL RECOMMENDED $33,627 $8,368 $30,452
369,506
kWh
$2,499
-
kW-mo/yr
$676
TOTAL IMPLEMENTED $21,512 $4,100 $19,880
241,223
kWh
$1,632
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs