| Assessment Year | 2019 |
|---|---|
| Principal Product | Steering Wheels and Injection Molds |
| NAICS | 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 866 |
| Plant Area |
400,000
ft2
|
| Annual Production | 1,500,000
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,537,676 | 24,108,790 |
kWh
|
$0.064 | |
| Electricity Demand | $93,189 | 45,849 |
kW-mo/yr
|
$2.03 | |
| Natural Gas | $257,700 | 48,689 |
MMBtu
|
$5.29 | |
| Waste Disposal Costs | |||||
| Water Usage | $62,656 | 7,872 |
Tgal
|
$7.96 | |
| TOTAL YEARLY COSTS | $1,951,221 | ||||
| RECOMMENDED SAVINGS* | $230,305 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $84,727 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2625: Chill water to the highest temperature possible | $5,924 | - |
$5,522
104,658
kWh
|
$402
-
kW-mo/yr
|
- | - | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $12,364 | - |
$12,364
234,349
kWh
|
- | - | - | |
| 03 | 2.7241: Install outside air damper / economizer on hvac unit | $8,727 | $7,000 |
$8,727
165,415
kWh
|
- | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $60,472 | $17,300 |
$56,151
1,064,272
kWh
|
$4,321
-
kW-mo/yr
|
- | - | |
| 05 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $17,400 | $27,000 |
$17,400
329,796
kWh
|
- | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $10,359 | $2,540 |
$(-1,752.0)
(-33,216)
kWh
|
$(-135.0)
-
kW-mo/yr
|
$12,246
-
MMBtu
|
- | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,640 | $4,000 |
$2,451
46,468
kWh
|
$189
-
kW-mo/yr
|
- | - | |
| 08 | 2.1123: Install automatic stack damper | $19,943 | $1,000 | - | - |
$19,943
-
MMBtu
|
- | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $26,037 | $50,514 | - | - |
$26,037
-
MMBtu
|
- | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $66,439 | $164,220 |
$57,837
1,096,220
kWh
|
$4,451
-
kW-mo/yr
|
- | $4,151 | |
| TOTAL RECOMMENDED | $230,305 | $273,574 |
$158,700
3,007,962
kWh
|
$9,228
-
kW-mo/yr
|
$58,226
-
MMBtu
|
$4,151 | ||
| TOTAL IMPLEMENTED | $84,727 | $164,220 |
$75,723
1,435,227
kWh
|
$4,853
-
kW-mo/yr
|
- | $4,151 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs