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ITAC Assessment: UD0996
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ITAC Assessment: UD0996
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2019
Principal Product Automotive Disk Brake Calipers & Automotive Electronic Stability Control
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 800
Plant Area 549,000
ft2
Annual Production 5,100,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,142,473 38,820,000
kWh
Electricity Demand $743,578 72,192
kW-mo/yr
Electricity Fees $788,155 -
Natural Gas $136,667 23,527
MMBtu
Waste Disposal Costs
Water Usage $99,589 16,167
Tgal
Water Disposal $74,648 16,167
Tgal
TOTAL YEARLY COSTS $2,985,109
RECOMMENDED SAVINGS* $307,659 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $211,846

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $7,447 - $1,866
63,427
kWh
$2,722
-
kW-mo/yr
$2,859 - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,125 - $492
16,717
kWh
$246
-
kW-mo/yr
$259 - $1,128
03 2.6212: Turn off equipment during breaks, reduce operating time $1,446 - $1,446
49,154
kWh
- - - -
04 2.2625: Chill water to the highest temperature possible $618 - $312
10,617
kWh
$149
-
kW-mo/yr
$157 - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $618 - $312
10,616
kWh
$150
-
kW-mo/yr
$156 - -
06 2.2514: Cover open tanks $8,047 $1,400 - - - $8,047
-
MMBtu
-
07 2.2622: Replace existing chiller with high efficiency model $18,128 $3,500 - - - $18,128
-
MMBtu
-
08 2.3212: Optimize plant power factor $127,402 $60,000 - $62,084
-
kW-mo/yr
$65,318 - -
09 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $48,531 $11,000 $23,829
809,681
kWh
$12,692
-
kW-mo/yr
$12,010 - -
10 2.7313: Recycle air for heating, ventilation and air conditioning $37,159 $98,800 - - - $37,159
-
MMBtu
-
11 2.4322: Use or replace with energy efficient substitutes $28,290 $5,250 $6,494
220,647
kWh
$3,113
-
kW-mo/yr
$3,274 $15,409
-
MMBtu
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $27,848 $80,000 $13,100
445,133
kWh
$6,550
-
kW-mo/yr
$6,888 - $1,310
TOTAL RECOMMENDED $307,659 $259,950 $47,851
1,625,992
kWh
$87,706
-
kW-mo/yr
$90,921 $78,743
-
MMBtu
$2,438
TOTAL IMPLEMENTED $211,846 $151,000 $39,107
1,328,857
kWh
$84,198
-
kW-mo/yr
$87,231 - $1,310
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs