| Assessment Year | 2004 |
|---|---|
| Principal Product | Machined Metal and Plastic Products |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
20,000
ft2
|
| Annual Production | 6,000,000
pieces
|
| Production Hrs. Annual | 5,200
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $25,222 | 441,840 |
kWh
|
$0.057 |
| Electricity Demand | $17,829 | 1,968 |
kW-mo/yr
|
$9.06 |
| Natural Gas | $8,314 | 1,437 |
MMBtu
|
$5.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $136,812 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $133,952 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7134: Use photocell controls | $2,004 | $1,500 |
$1,123
19,691
kWh
|
$730
-
kW-mo/yr
|
- | - | - | - | - | $80 | $71 | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,039 | $400 |
$1,371
24,000
kWh
|
$668
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,102 | $3 |
$590
10,327
kWh
|
$180
-
kW-mo/yr
|
- | - | - | - | - | $142 | $190 | - | - | - | |
| 04 | 2.7134: Use photocell controls | $857 | $975 |
$275
4,813
kWh
|
$244
-
kW-mo/yr
|
- | - | - | - | - | $144 | $194 | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $586 | $150 | - | - |
$586
-
MMBtu
|
- | - | - | - | - | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $475 | - |
$319
5,586
kWh
|
$156
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $921 | $722 |
$475
8,322
kWh
|
$103
-
kW-mo/yr
|
- | - | - | - | - | $144 | $199 | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $199 | $117 |
$38
674
kWh
|
$70
-
kW-mo/yr
|
- | - | - | - | - | $42 | $49 | - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $159 | $300 |
$107
1,868
kWh
|
$52
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | - | |
| 10 | 4.131: Modify process to reduce material use/cost | $20,632 | $400 | - | - | - | - | - | - | - | - | - | $(-2,288.0) | $22,920 | - | |
| 11 | 3.3131: Use evaporation to concentrate material | $1,331 | $2 | - | - | - | - | - |
$1,331
-
gal
|
- | - | - | - | - | - | |
| 12 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $1,000 | $240 | - | - | - | - | - | - |
$1,000
-
lb
|
- | - | - | - | - | |
| 13 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $847 | $102 | - | - | - | - | - | - |
$847
-
lb
|
- | - | - | - | - | |
| 14 | 3.4151: Minimize water usage | $702 | $1,035 | - | - | - |
$702
-
Tgal
|
- | - | - | - | - | - | - | - | |
| 15 | 4.443: Install automatic boiler fuel feed system | $49,566 | $91,500 | - | - | - | - | - | - | - | $(-31,434.0) | - | - | - | $81,000 | |
| 16 | 4.132: Purchase new equipment to reduce material use / cost | $54,392 | $210,000 |
$(-7,643.0)
(-133,861)
kWh
|
- | - | - |
$(-833.0)
-
gal
|
- | - | $62,868 | - | - | - | - | |
| TOTAL RECOMMENDED | $136,812 | $307,446 |
$(-3,345.0)
(-58,580)
kWh
|
$2,203
-
kW-mo/yr
|
$586
-
MMBtu
|
$702
-
Tgal
|
$(-833.0)
-
gal
|
$1,331
-
gal
|
$1,847
-
lb
|
$31,986 | $703 | $(-2,288.0) | $22,920 | $81,000 | ||
| TOTAL IMPLEMENTED | $133,952 | $305,316 |
$(-4,248.0)
(-74,394)
kWh
|
$1,709
-
kW-mo/yr
|
$586
-
MMBtu
|
- |
$(-833.0)
-
gal
|
$1,331
-
gal
|
$1,847
-
lb
|
$31,658 | $270 | $(-2,288.0) | $22,920 | $81,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs