| Assessment Year | 2018 |
|---|---|
| Principal Product | Transmission components, shafts, gears |
| NAICS | 333517: Machine Tool Manufacturing |
| SIC | 3542: Machine Tools, Metal Forming Types |
| Sales Range | $100 M to 500M |
| # of Employees | 175 |
| Plant Area |
178,290
ft2
|
| Annual Production | 115,978,202
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $494,301 | 12,158,440 |
kWh
|
$0.041 | |
| Electricity Demand | $38,656 | 2,144 |
kW-mo/yr
|
$18.03 | |
| Electricity Fees | $418,200 | - |
|
- | |
| Natural Gas | $144,017 | 28,194 |
MMBtu
|
$5.11 | |
| Waste Disposal Costs | |||||
| Water Usage | $24,024 | 4,992 |
Tgal
|
$4.81 | |
| Water Disposal | $24,024 | 4,992 |
Tgal
|
$4.81 | |
| TOTAL YEARLY COSTS | $1,143,222 | ||||
| RECOMMENDED SAVINGS* | $133,376 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $86,097 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $21,886 | - |
$12,584
309,542
kWh
|
$9,302
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7314: Reduce ventilation air | $9,420 | $3,000 | - | - |
$9,420
-
MMBtu
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,010 | $500 |
$8,591
211,319
kWh
|
$5,219
-
kW-mo/yr
|
- | - | - | $(-1,800.0) | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $9,415 | - |
$9,415
231,582
kWh
|
- | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $6,501 | $8,000 |
$3,738
91,950
kWh
|
$2,763
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $2,208 | $3,500 |
$2,208
54,300
kWh
|
- | - | - | - | - | - | |
| 07 | 2.2514: Cover open tanks | $268 | - |
$122
2,995
kWh
|
$135
-
kW-mo/yr
|
- |
$6
-
Tgal
|
$6
-
Tgal
|
- | - | |
| 08 | 2.2514: Cover open tanks | $700 | $460 |
$332
8,160
kWh
|
$368
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $46,311 | $113,386 |
$26,609
654,519
kWh
|
$19,646
-
kW-mo/yr
|
- | - | - | $56 | - | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $5,443 | - |
$3,570
87,807
kWh
|
- | - | - | - | $1,873 | - | |
| 11 | 2.7135: Install occupancy sensors | $5,167 | $1,500 |
$4,208
103,506
kWh
|
- | - | - | - | $959 | - | |
| 12 | 2.7131: Add area lighting switches | $675 | $500 |
$295
7,258
kWh
|
$218
-
kW-mo/yr
|
- | - | - | $162 | - | |
| 13 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $13,372 | $10,000 |
$(-68.0)
(-1,679)
kWh
|
- | - | - | - | - | $13,440 | |
| TOTAL RECOMMENDED | $133,376 | $140,846 |
$71,604
1,761,259
kWh
|
$37,651
-
kW-mo/yr
|
$9,420
-
MMBtu
|
$6
-
Tgal
|
$6
-
Tgal
|
$1,250 | $13,440 | ||
| TOTAL IMPLEMENTED | $86,097 | $27,000 |
$44,541
1,095,585
kWh
|
$17,502
-
kW-mo/yr
|
$9,420
-
MMBtu
|
- | - | $1,194 | $13,440 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs