ITAC Assessment: UD0981
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ITAC Assessment: UD0981
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Assessment Year 2018
Principal Product Automotive Interiors
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 441
Plant Area 118,000
ft2
Annual Production 2,752,187
pieces
Production Hrs. Annual 8,112
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $357,948 9,345,900
kWh
Electricity Demand $23,265 1,394
kW-mo/yr
Electricity Fees $388,913 -
Natural Gas $66,358 11,922
MMBtu
Waste Disposal Costs
Water Usage $14,656 2,628
Tgal
Water Disposal $11,773 2,628
Tgal
TOTAL YEARLY COSTS $862,913
RECOMMENDED SAVINGS* $70,266 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,203

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $3,044 - $1,906
49,775
kWh
$1,138
-
kW-mo/yr
- - - -
02 2.4239: Eliminate or reduce compressed air usage $2,704 $50 $1,693
44,201
kWh
$1,011
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,028 $500 $2,397
62,581
kWh
$1,431
-
kW-mo/yr
- - - $(-1,800.0)
04 2.3212: Optimize plant power factor $12,524 $8,000 - - $12,524 - - -
05 3.4116: Meter recycled water (to reduce sewer charges) $7,753 $700 - - - - $7,753
-
Tgal
-
06 2.4133: Use most efficient type of electric motors $7,343 $5,021 $3,624
95,364
kWh
$3,719
-
kW-mo/yr
- - - -
07 2.4133: Use most efficient type of electric motors $7,343 $5,021 $3,624
95,364
kWh
$3,719
-
kW-mo/yr
- - - -
08 2.2511: Insulate bare equipment $6,131 $4,525 $3,728
97,344
kWh
$2,403
-
kW-mo/yr
- - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,998 $4,275 $1,251
32,674
kWh
$747
-
kW-mo/yr
- - - -
10 2.7243: Improve air circulation with destratification fans / other methods $19,398 $45,500 $(-2,054.0)
(-53,626)
kWh
$(-1,227.0)
-
kW-mo/yr
- $22,679
-
MMBtu
- -
TOTAL RECOMMENDED $70,266 $73,592 $16,169
423,677
kWh
$12,941
-
kW-mo/yr
$12,524 $22,679
-
MMBtu
$7,753
-
Tgal
$(-1,800.0)
TOTAL IMPLEMENTED $11,203 $5,025 $8,031
209,700
kWh
$4,972
-
kW-mo/yr
- - - $(-1,800.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs