Assessment Year | 2018 |
---|---|
Principal Product | Automotive Interiors |
NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
SIC | 3089: Plastics Products, Not Elsewhere Classified |
Sales Range | $100 M to 500M |
# of Employees | 441 |
Plant Area |
118,000
ft2
|
Annual Production | 2,752,187
pieces
|
Production Hrs. Annual | 8,112
hrs
|
Location (State) | Michigan |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $357,948 | 9,345,900 |
kWh
|
$0.038 | |
Electricity Demand | $23,265 | 1,394 |
kW-mo/yr
|
$16.69 | |
Electricity Fees | $388,913 | - |
|
- | |
Natural Gas | $66,358 | 11,922 |
MMBtu
|
$5.57 | |
Waste Disposal Costs | |||||
Water Usage | $14,656 | 2,628 |
Tgal
|
$5.58 | |
Water Disposal | $11,773 | 2,628 |
Tgal
|
$4.48 | |
TOTAL YEARLY COSTS | $862,913 | ||||
RECOMMENDED SAVINGS* | $70,266 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $11,203 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
---|---|---|---|---|---|---|---|---|---|---|
01 | 2.4221: Install compressor air intakes in coolest locations | $3,044 | - |
$1,906
49,775
kWh
|
$1,138
-
kW-mo/yr
|
- | - | - | - | |
02 | 2.4239: Eliminate or reduce compressed air usage | $2,704 | $50 |
$1,693
44,201
kWh
|
$1,011
-
kW-mo/yr
|
- | - | - | - | |
03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,028 | $500 |
$2,397
62,581
kWh
|
$1,431
-
kW-mo/yr
|
- | - | - | $(-1,800.0) | |
04 | 2.3212: Optimize plant power factor | $12,524 | $8,000 | - | - | $12,524 | - | - | - | |
05 | 3.4116: Meter recycled water (to reduce sewer charges) | $7,753 | $700 | - | - | - | - |
$7,753
-
Tgal
|
- | |
06 | 2.4133: Use most efficient type of electric motors | $7,343 | $5,021 |
$3,624
95,364
kWh
|
$3,719
-
kW-mo/yr
|
- | - | - | - | |
07 | 2.4133: Use most efficient type of electric motors | $7,343 | $5,021 |
$3,624
95,364
kWh
|
$3,719
-
kW-mo/yr
|
- | - | - | - | |
08 | 2.2511: Insulate bare equipment | $6,131 | $4,525 |
$3,728
97,344
kWh
|
$2,403
-
kW-mo/yr
|
- | - | - | - | |
09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,998 | $4,275 |
$1,251
32,674
kWh
|
$747
-
kW-mo/yr
|
- | - | - | - | |
10 | 2.7243: Improve air circulation with destratification fans / other methods | $19,398 | $45,500 |
$(-2,054.0)
(-53,626)
kWh
|
$(-1,227.0)
-
kW-mo/yr
|
- |
$22,679
-
MMBtu
|
- | - | |
TOTAL RECOMMENDED | $70,266 | $73,592 |
$16,169
423,677
kWh
|
$12,941
-
kW-mo/yr
|
$12,524 |
$22,679
-
MMBtu
|
$7,753
-
Tgal
|
$(-1,800.0) | ||
TOTAL IMPLEMENTED | $11,203 | $5,025 |
$8,031
209,700
kWh
|
$4,972
-
kW-mo/yr
|
- | - | - | $(-1,800.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs