ITAC Assessment: UD0980
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ITAC Assessment: UD0980
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Assessment Year 2018
Principal Product Sheet Metal
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 300,000
ft2
Annual Production 195,000
units
Production Hrs. Annual 2,375
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $354,017 2,190,584
kWh
Electricity Fees $123,816 -
Natural Gas $77,993 8,330
MMBtu
Waste Disposal Costs
Water Usage $9,739 2,753
Tgal
Water Disposal $81,157 2,753
Tgal
TOTAL YEARLY COSTS $646,722
RECOMMENDED SAVINGS* $252,751 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $15,954 - $15,954
98,724
kWh
- - - -
02 2.6212: Turn off equipment during breaks, reduce operating time $10,299 - $10,299
63,733
kWh
- - - -
03 2.6212: Turn off equipment during breaks, reduce operating time $6,705 - $6,705
41,491
kWh
- - - -
04 2.8112: Combine utility meters $123,816 - - $123,816 - - -
05 3.4116: Meter recycled water (to reduce sewer charges) $10,759 $1,000 - - - $10,759
-
Tgal
-
06 2.4239: Eliminate or reduce compressed air usage $6,210 - $6,210
38,334
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $3,657 $3,000 $3,657
22,574
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,597 $500 $2,797
17,309
kWh
- - - $(-1,200.0)
09 2.7314: Reduce ventilation air $5,494 $3,000 - - $5,494
-
MMBtu
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $61,867 $133,500 $61,867
382,843
kWh
- - - -
11 2.7124: Make a practice of turning off lights when not needed $5,108 - $5,108
31,609
kWh
- - - -
12 2.7135: Install occupancy sensors $1,285 $700 $1,285
7,952
kWh
- - - -
TOTAL RECOMMENDED $252,751 $141,700 $113,882
704,569
kWh
$123,816 $5,494
-
MMBtu
$10,759
-
Tgal
$(-1,200.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs