| Assessment Year | 2018 |
|---|---|
| Principal Product | Cast Metal |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 368 |
| Plant Area |
182,522
ft2
|
| Annual Production | 1,226,494
units
|
| Production Hrs. Annual | 7,956
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $2,114,760 | 66,774,870 |
kWh
|
$0.032 | |
| Electricity Demand | $302,267 | 12,009 |
kW-mo/yr
|
$25.17 | |
| Electricity Fees | $3,338,716 | - |
|
- | |
| Natural Gas | $370,561 | 71,089 |
MMBtu
|
$5.21 | |
| Waste Disposal Costs | |||||
| Water Usage | $33,939 | 15,597 |
Tgal
|
$2.18 | |
| Water Disposal | $67,209 | 15,597 |
Tgal
|
$4.31 | |
| TOTAL YEARLY COSTS | $6,227,452 | ||||
| RECOMMENDED SAVINGS* | $407,166 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $179,441 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $14,640 | - |
$6,856
216,486
kWh
|
$7,784
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4323: Use optimum size and capacity equipment | $7,096 | - |
$3,396
107,223
kWh
|
$3,700
-
kW-mo/yr
|
- | - | - | |
| 03 | 3.4116: Meter recycled water (to reduce sewer charges) | $26,438 | $4,500 | - | - | - |
$26,438
-
Tgal
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $33,299 | $1,000 |
$15,909
502,326
kWh
|
$19,070
-
kW-mo/yr
|
- | - | $(-1,680.0) | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $31,331 | $6 |
$14,261
450,323
kWh
|
$17,070
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $14,206 | $905 |
$477
15,068
kWh
|
$13,729
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4224: Upgrade controls on compressors | $13,560 | $30,000 |
$6,168
194,747
kWh
|
$7,392
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $15,917 | $12,782 | - | - |
$15,917
-
MMBtu
|
- | - | |
| 09 | 2.2515: Use optimum thickness insulation | $18,548 | $984 |
$9,430
297,488
kWh
|
$9,118
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $49,834 | $68,160 |
$23,859
753,360
kWh
|
$25,975
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7131: Add area lighting switches | $1,666 | $130 |
$798
25,185
kWh
|
$868
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $180,631 | $300,000 | - | - |
$180,631
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $407,166 | $418,467 |
$81,154
2,562,206
kWh
|
$104,706
-
kW-mo/yr
|
$196,548
-
MMBtu
|
$26,438
-
Tgal
|
$(-1,680.0) | ||
| TOTAL IMPLEMENTED | $179,441 | $83,967 |
$71,590
2,260,236
kWh
|
$93,614
-
kW-mo/yr
|
$15,917
-
MMBtu
|
- | $(-1,680.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs