ITAC Assessment: UD0976
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ITAC Assessment: UD0976
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Assessment Year 2017
Principal Product Decorative exhaust, shims, gaskets
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 154,039
ft2
Annual Production 2,574,244
units
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $150,712 3,154,880
kWh
Natural Gas $36,042 7,857
MMBtu
Waste Disposal Costs
Water Usage $10,646 700
Tgal
TOTAL YEARLY COSTS $197,400
RECOMMENDED SAVINGS* $60,302 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $2,704 $1,000 - $2,704 - - -
02 3.6193: Install equipment (eg compactor) to reduce disposal costs $11,604 $10,000 - - - $11,604 -
03 2.7314: Reduce ventilation air $2,584 $3,000 - - $2,584
-
MMBtu
- -
04 2.7224: Reduce space conditioning during non-working hours $471 - $86
1,792
kWh
- $385
-
MMBtu
- -
05 2.4224: Upgrade controls on compressors $8,352 $21,000 $8,352
174,000
kWh
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,239 $30 $1,239
25,818
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $1,559 $2,000 $1,559
32,484
kWh
- - - -
08 2.4239: Eliminate or reduce compressed air usage $10,903 $1,500 $10,903
227,145
kWh
- - - -
09 2.4113: Install motor voltage controller on lightly loaded motors $3,345 $10,950 $3,345
69,693
kWh
- - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,649 - $1,649
34,363
kWh
- - - -
11 2.6212: Turn off equipment during breaks, reduce operating time $1,012 - $1,012
21,075
kWh
- - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $13,115 $31,736 $10,273
214,018
kWh
- - - $2,842
13 2.7135: Install occupancy sensors $992 $1,230 $852
17,741
kWh
- - - $140
14 2.7131: Add area lighting switches $671 $180 $584
12,165
kWh
- - - $87
15 2.2511: Insulate bare equipment $102 $420 $102
2,125
kWh
- - - -
TOTAL RECOMMENDED $60,302 $83,046 $39,956
832,419
kWh
$2,704 $2,969
-
MMBtu
$11,604 $3,069
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs