ITAC Assessment: UD0971
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ITAC Assessment: UD0971
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Assessment Year 2017
Principal Product Rigid Extrusion PVC Product
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 53
Plant Area 700,000
ft2
Annual Production 119,573,140
units
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $917,507 14,647,310
kWh
Electricity Demand $180,738 28,607
kW-mo/yr
Electricity Fees $2,160 -
Natural Gas $194,754 49,261
MMBtu
Waste Disposal Costs
Water Usage $15,213 11,419
Tgal
Water Disposal $50,854 11,419
Tgal
TOTAL YEARLY COSTS $1,361,226
RECOMMENDED SAVINGS* $121,867 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,552

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,580 - $2,882
46,008
kWh
$698
-
kW-mo/yr
- - - -
02 2.2163: Use minimum steam operating pressure $10,210 $50 - - $10,210
-
MMBtu
- - -
03 2.2514: Cover open tanks $8,336 $2,760 - - $6,968
-
MMBtu
$256
-
Tgal
$1,112
-
Tgal
-
04 2.1233: Analyze flue gas for proper air/fuel ratio $972 $50 - - $972
-
MMBtu
- - -
05 2.7131: Add area lighting switches $2,213 $500 $1,729
27,600
kWh
$349
-
kW-mo/yr
- - - $135
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $400 $681 $400
6,386
kWh
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $3,936 $3,000 $3,458
55,211
kWh
$478
-
kW-mo/yr
- - - -
08 2.7224: Reduce space conditioning during non-working hours $51,180 $3,650 - - $51,180
-
MMBtu
- - -
09 2.7232: Replace existing hvac unit with high efficiency model $36,055 $178,850 - - $36,055
-
MMBtu
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $4,985 $22,000 - - $4,985
-
MMBtu
- - -
TOTAL RECOMMENDED $121,867 $211,541 $8,469
135,205
kWh
$1,525
-
kW-mo/yr
$110,370
-
MMBtu
$256
-
Tgal
$1,112
-
Tgal
$135
TOTAL IMPLEMENTED $4,552 $50 $2,882
46,008
kWh
$698
-
kW-mo/yr
$972
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs