ITAC Assessment: UD0969
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ITAC Assessment: UD0969
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Assessment Year 2017
Principal Product Meat Products
NAICS 311612: Meat Processed from Carcasses
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $100
M
to 500
M
# of Employees 100
Plant Area 60,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $320,877 4,587,296
kWh
Electricity Demand $67,229 10,176
kW-mo/yr
Electricity Fees $192 -
Natural Gas $63,781 11,700
MMBtu
Waste Disposal Costs
Water Usage $88,134 1,698,105
Tgal
Water Disposal $80,918 1,251
Tgal
TOTAL YEARLY COSTS $621,131
RECOMMENDED SAVINGS* $68,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,242

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2621: Modify refrigeration system to operate at a lower pressure $3,613 $30 $3,613
51,842
kWh
- -
02 2.2696: Use excess cold process fluid for industrial cooling needs $4,357 $30 $4,357
62,515
kWh
- -
03 2.4239: Eliminate or reduce compressed air usage $2,188 $30 $1,711
24,551
kWh
$477
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $1,470 $2,500 $1,240
17,790
kWh
$230
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,419 $1,000 $2,040
29,266
kWh
$379
-
kW-mo/yr
-
06 2.1221: Replace obsolete burners with more efficient ones $22,591 $63,800 - - $22,591
-
MMBtu
07 2.2162: Reduce excess steam bleeding $6,926 $1,050 - - $6,926
-
MMBtu
08 2.2126: Lower operating pressure of condenser (steam) $6,275 $5,250 - - $6,275
-
MMBtu
09 2.1233: Analyze flue gas for proper air/fuel ratio $3,251 $30 - - $3,251
-
MMBtu
10 2.2414: Use waste heat from hot flue gases to preheat $2,536 $6,000 - - $2,536
-
MMBtu
11 2.2136: Install / repair insulation on steam lines $1,502 $844 - - $1,502
-
MMBtu
12 2.1222: Install turbulators $795 $1,250 - - $795
-
MMBtu
13 2.7142: Utilize higher efficiency lamps and/or ballasts $9,423 $32,880 $7,947
114,029
kWh
$1,476
-
kW-mo/yr
-
14 2.7142: Utilize higher efficiency lamps and/or ballasts $1,321 $811 $1,166
16,733
kWh
$155
-
kW-mo/yr
-
TOTAL RECOMMENDED $68,667 $115,505 $22,074
316,726
kWh
$2,717
-
kW-mo/yr
$43,876
-
MMBtu
TOTAL IMPLEMENTED $41,242 $66,575 $12,887
184,907
kWh
$1,011
-
kW-mo/yr
$27,344
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs