ITAC Assessment: UD0959
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ITAC Assessment: UD0959
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Assessment Year 2016
Principal Product Sub assembly logistics
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 339
Plant Area 1,342,569
ft2
Annual Production 2,375,000
pieces
Production Hrs. Annual 4,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $435,229 9,347,193
kWh
Electricity Demand $395,131 17,292
kW-mo/yr
Electricity Fees $5,012 -
Natural Gas $303,416 45,614
MMBtu
TOTAL YEARLY COSTS $1,138,788
RECOMMENDED SAVINGS* $275,806 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,793

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Personnel Changes Savings
01 2.3192: Use fossil fuel powered generator during peak demand periods $114,753 - $1,198
34,588
kWh
$119,036
-
kW-mo/yr
- $(-5,481.0)
-
MMBtu
-
02 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $19,894 $39,000 $16,449
475,000
kWh
$24,372
-
kW-mo/yr
$(-20,927.0)
-
MMBtu
- -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $18,841 - $116
3,345
kWh
$19,188
-
kW-mo/yr
- - $(-463.0)
04 2.4322: Use or replace with energy efficient substitutes $12,612 $68,240 $5,804
167,607
kWh
$6,808
-
kW-mo/yr
- - -
05 2.2437: Recover waste heat from equipment $14,215 $15,000 $(-53.0)
(-1,538)
kWh
$(-25.0)
-
kW-mo/yr
$14,293
-
MMBtu
- -
06 2.4226: Use / purchase optimum sized compressor $11,843 - $11,843
342,000
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $5,881 $10,000 $3,200
92,399
kWh
$2,681
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,551 $1,000 $844
24,360
kWh
$707
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $78 - $29
850
kWh
$49
-
kW-mo/yr
- - -
10 2.7314: Reduce ventilation air $19,897 $10,500 $1,542
44,535
kWh
$280
-
kW-mo/yr
$18,075
-
MMBtu
- -
11 2.7231: Use radiant heater for spot heating $6,411 $23,750 $512
14,777
kWh
- $5,899
-
MMBtu
- -
12 2.7224: Reduce space conditioning during non-working hours $5,300 - - - $5,300
-
MMBtu
- -
13 2.7135: Install occupancy sensors $14,374 $25,987 $11,923
344,310
kWh
- - - $2,451
14 2.7111: Reduce illumination to minimum necessary levels $1,523 $139 $725
20,939
kWh
$695
-
kW-mo/yr
- - $103
15 2.7142: Utilize higher efficiency lamps and/or ballasts $3,991 $14,214 $2,677
77,312
kWh
$2,151
-
kW-mo/yr
- - $(-837.0)
16 2.7142: Utilize higher efficiency lamps and/or ballasts $24,642 $41,348 $12,631
364,756
kWh
$12,105
-
kW-mo/yr
- - $(-94.0)
TOTAL RECOMMENDED $275,806 $249,178 $69,440
2,005,240
kWh
$188,047
-
kW-mo/yr
$22,640
-
MMBtu
$(-5,481.0)
-
MMBtu
$1,160
TOTAL IMPLEMENTED $21,793 $24,214 $17,749
512,561
kWh
$4,881
-
kW-mo/yr
- - $(-837.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs