ITAC Assessment: UD0956
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ITAC Assessment: UD0956
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Assessment Year 2016
Principal Product Bread, Cake, and Related Products & Cookies and Crackers
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $100
M
to 500
M
# of Employees 550
Plant Area 350,000
ft2
Annual Production 147,471,785
units
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,339,567 18,477,200
kWh
Electricity Demand $288,220 33,708
kW-mo/yr
Electricity Fees $9,825 -
Natural Gas $1,621,970 250,019
MMBtu
Waste Disposal Costs
Water Usage $196,513 59,996
Tgal
Water Disposal $792,604 59,996
Tgal
TOTAL YEARLY COSTS $4,248,699
RECOMMENDED SAVINGS* $308,930 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (haz) Savings One-time Revenue or Avoided Cost Savings
01 2.1222: Install turbulators $15,641 $5,625 - - - $15,641
-
MMBtu
- -
02 2.2414: Use waste heat from hot flue gases to preheat $14,421 $14,000 - - - $14,421
-
MMBtu
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $10,897 $12,000 - - - $10,897
-
MMBtu
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $8,229 - - - - $8,229
-
MMBtu
- -
05 2.3212: Optimize plant power factor $8,199 $12,220 - - $8,199 - - -
06 2.4224: Upgrade controls on compressors $26,938 $30,000 $22,748
351,487
kWh
$4,190
-
kW-mo/yr
- - - -
07 2.4239: Eliminate or reduce compressed air usage $8,566 $24,600 $3,845
59,405
kWh
$4,721
-
kW-mo/yr
- - - -
08 2.2511: Insulate bare equipment $1,966 $3,394 - - - $1,966
-
MMBtu
- -
09 2.2621: Modify refrigeration system to operate at a lower pressure $8,433 $40,000 $797
12,308
kWh
$136
-
kW-mo/yr
- - - $7,500
10 2.2621: Modify refrigeration system to operate at a lower pressure $6,204 $10,000 $5,304
81,955
kWh
$900
-
kW-mo/yr
- - - -
11 2.2621: Modify refrigeration system to operate at a lower pressure $1,070 $2,500 $1,070
16,528
kWh
- - - - -
12 3.3128: Utilize other methods to remove contaminants $198,366 $360,000 - - - - $198,366
-
lb
-
TOTAL RECOMMENDED $308,930 $514,339 $33,764
521,683
kWh
$9,947
-
kW-mo/yr
$8,199 $51,154
-
MMBtu
$198,366
-
lb
$7,500
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs