ITAC Assessment: UD0954
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ITAC Assessment: UD0954
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Assessment Year 2016
Principal Product Garage Door Hardware
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 70
Plant Area 200,000
ft2
Annual Production 90,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $180,081 2,010,777
kWh
Electricity Demand $21,341 5,772
kW-mo/yr
Electricity Fees $1,830 -
Natural Gas $34,191 4,436
MMBtu
Waste Disposal Costs
Water Usage $800 256
Tgal
Water Disposal $891 256
Tgal
TOTAL YEARLY COSTS $239,134
RECOMMENDED SAVINGS* $14,212 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,531

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,653 $42 $1,524
17,400
kWh
$129
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,397 $1,000 $1,753
20,023
kWh
$148
-
kW-mo/yr
$(-504.0)
03 2.4224: Upgrade controls on compressors $1,140 $378 $1,051
12,000
kWh
$89
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $297 $468 $297
3,391
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,273 - $4,680
53,453
kWh
$593
-
kW-mo/yr
-
06 2.4151: Develop a repair/replace policy $1,258 $3,250 $1,138
13,000
kWh
$120
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $3,097 $6,944 $2,871
32,789
kWh
- $226
08 2.6212: Turn off equipment during breaks, reduce operating time $97 $336 $84
955
kWh
$13
-
kW-mo/yr
-
TOTAL RECOMMENDED $14,212 $12,418 $13,398
153,011
kWh
$1,092
-
kW-mo/yr
$(-278.0)
TOTAL IMPLEMENTED $6,531 $3,250 $5,818
66,453
kWh
$713
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs