| Assessment Year | 2016 |
|---|---|
| Principal Product | Electrical Boxes and Enclosures |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
222,000
ft2
|
| Annual Production | 228,400
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $122,353 | 3,100,440 |
kWh
|
$0.039 | |
| Electricity Demand | $179,985 | 8,412 |
kW-mo/yr
|
$21.40 | |
| Electricity Fees | $5,856 | - |
|
- | |
| Natural Gas | $8,034 | 1,038 |
MMBtu
|
$7.74 | |
| Waste Disposal Costs | |||||
| Water Usage | $2,370 | 482,460 |
Tgal
|
$0.005 | |
| Water Disposal | $1,361 | 482 |
Tgal
|
$2.82 | |
| TOTAL YEARLY COSTS | $319,959 | ||||
| RECOMMENDED SAVINGS* | $71,005 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $634 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $5,190 | $348 |
$2,274
72,900
kWh
|
$2,916
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,619 | - |
$1,253
40,154
kWh
|
$1,606
-
kW-mo/yr
|
- | - | - | $(-240.0) | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $577 | $1,500 |
$253
8,098
kWh
|
$324
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.3191: Use demand controller or load shedder | $11,540 | $25,000 | - |
$11,540
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.3192: Use fossil fuel powered generator during peak demand periods | $10,677 | $32,500 |
$9,360
300,000
kWh
|
$24,000
-
kW-mo/yr
|
- |
$(-22,683.0)
-
MMBtu
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $3,158 | $9,400 | - | - | $3,158 | - | - | - | - | |
| 07 | 3.4116: Meter recycled water (to reduce sewer charges) | $634 | - | - | - | - | - |
$634
-
Tgal
|
- | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $964 | $5,300 |
$422
13,538
kWh
|
$542
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.7121: Improve handling practices | $35,646 | $100,000 |
$(-155.0)
(-4,973)
kWh
|
$(-199.0)
-
kW-mo/yr
|
- | - | - | - | $36,000 | |
| TOTAL RECOMMENDED | $71,005 | $174,048 |
$13,407
429,717
kWh
|
$40,729
-
kW-mo/yr
|
$3,158 |
$(-22,683.0)
-
MMBtu
|
$634
-
Tgal
|
$(-240.0) | $36,000 | ||
| TOTAL IMPLEMENTED | $634 | - | - | - | - | - |
$634
-
Tgal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs