| Assessment Year | 2016 |
|---|---|
| Principal Product | Laminated Label Stock |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 2671: Packaging Paper and Plastics Film, Coated and Laminated |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
228,000
ft2
|
| Annual Production | 1,100,072,305
units
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $181,235 | 2,646,378 |
kWh
|
$0.068 |
| Electricity Demand | $29,707 | 6,012 |
kW-mo/yr
|
$4.94 |
| Electricity Fees | $2,778 | - |
|
- |
| Natural Gas | $80,171 | 12,969 |
MMBtu
|
$6.18 |
| TOTAL YEARLY COSTS | $293,891 | |||
| RECOMMENDED SAVINGS* | $28,622 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,455 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1116: Improve combustion control capability | $5,935 | $5,000 | - | - | - |
$5,935
-
MMBtu
|
- | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $3,008 | $10,000 | - | - | - |
$3,008
-
MMBtu
|
- | - | |
| 03 | 2.1222: Install turbulators | $1,055 | $1,875 | - | - | - |
$1,055
-
MMBtu
|
- | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,050 | $671 | - | - | - |
$1,050
-
MMBtu
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $671 | $1,116 | - | - | - |
$671
-
MMBtu
|
- | - | |
| 06 | 2.1241: Reduce excessive boiler blowdown | $195 | - | - | - | - |
$195
-
MMBtu
|
- | - | |
| 07 | 2.1123: Install automatic stack damper | $424 | $484 | - | - | - |
$424
-
MMBtu
|
- | - | |
| 08 | 2.7135: Install occupancy sensors | $4,004 | $1,452 |
$3,457
59,371
kWh
|
- | - | - | $547 | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,530 | $4,047 |
$2,284
39,234
kWh
|
$356
-
kW-mo/yr
|
- | - | $(-110.0) | - | |
| 10 | 2.4151: Develop a repair/replace policy | $240 | $460 |
$158
2,710
kWh
|
$82
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $335 | $1,000 |
$726
12,467
kWh
|
$113
-
kW-mo/yr
|
- | - | $(-504.0) | - | |
| 12 | 2.3212: Optimize plant power factor | $1,295 | $6,540 | - | - | $1,295 | - | - | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $7,880 | - | - | - | - | - | - | $7,880 | |
| TOTAL RECOMMENDED | $28,622 | $32,645 |
$6,625
113,782
kWh
|
$551
-
kW-mo/yr
|
$1,295 |
$12,338
-
MMBtu
|
$(-67.0) | $7,880 | ||
| TOTAL IMPLEMENTED | $8,455 | $1,460 |
$884
15,177
kWh
|
$195
-
kW-mo/yr
|
- | - | $(-504.0) | $7,880 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs