ITAC Assessment: UD0947
ITAC logo
ITAC Assessment: UD0947
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Car Audio Products
NAICS 334310: Audio and Video Equipment Manufacturing
SIC 3651: Household Audio and Video Equipment
Sales Range greater than $500
M
# of Employees 367
Plant Area 156,360
ft2
Annual Production 10,219,706
pieces
Production Hrs. Annual 2,125
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,800 2,322,708
kWh
Electricity Demand $92,071 7,032
kW-mo/yr
Electricity Fees $463 -
Natural Gas $72,656 8,943
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $80,913 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,320

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.4224: Upgrade controls on compressors $10,920 $1,000 $10,920
200,335
kWh
- - - -
02 2.4224: Upgrade controls on compressors $6,835 - $5,396
98,988
kWh
$1,439
-
kW-mo/yr
- - -
03 2.2437: Recover waste heat from equipment $953 $2,000 $(-56.0)
(-1,021)
kWh
$(-30.0)
-
kW-mo/yr
- $1,039
-
MMBtu
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $618 $200 $488
8,956
kWh
$130
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $462 $1,000 $365
6,702
kWh
$97
-
kW-mo/yr
- - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $893 $680 - - - $893
-
MMBtu
-
07 2.1116: Improve combustion control capability $577 - - - - $577
-
MMBtu
-
08 2.6231: Utilize controls to operate equipment only when needed $1,128 $1,593 $1,128
20,701
kWh
- - - -
09 2.7226: Use computer programs to optimize hvac performance $6,493 $400 $314
5,760
kWh
$2,716
-
kW-mo/yr
$3,463 - -
10 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $495 $50 $249
4,577
kWh
$133
-
kW-mo/yr
$113 - -
11 2.7314: Reduce ventilation air $1,405 $9,120 - - - $1,405
-
MMBtu
-
12 2.7231: Use radiant heater for spot heating $8,339 $23,265 - - - $8,339
-
MMBtu
-
13 2.3212: Optimize plant power factor $994 $2,000 - - $994 - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $19,211 $81,318 $10,497
192,564
kWh
$7,747
-
kW-mo/yr
- - $967
15 2.7142: Utilize higher efficiency lamps and/or ballasts $10,498 $20,246 $4,909
90,050
kWh
$5,341
-
kW-mo/yr
- - $248
16 2.7142: Utilize higher efficiency lamps and/or ballasts $10,398 $51,121 $5,310
97,411
kWh
$4,850
-
kW-mo/yr
- - $238
17 2.7122: Disconnect ballasts $694 $345 $303
5,562
kWh
$333
-
kW-mo/yr
- - $58
TOTAL RECOMMENDED $80,913 $194,338 $39,823
730,585
kWh
$22,756
-
kW-mo/yr
$4,570 $12,253
-
MMBtu
$1,511
TOTAL IMPLEMENTED $25,320 $1,450 $16,879
309,660
kWh
$4,288
-
kW-mo/yr
$3,576 $577
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs