ITAC Assessment: UD0943
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ITAC Assessment: UD0943
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Assessment Year 2016
Principal Product Rubber tiles, tread, and wall base
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 275,000
ft2
Annual Production 12,324
ton
Production Hrs. Annual 6,528
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $604,948 7,964,660
kWh
Electricity Demand $179,680 24,708
kW-mo/yr
Natural Gas $712,648 132,796
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,801 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,468

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $32,216 $700 - - - $32,216
-
Tgal
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $26,548 $2,400 - - $26,548
-
MMBtu
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,300 - $1,300
16,560
kWh
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $620 - $1,011
12,875
kWh
$209
-
kW-mo/yr
- - $(-600.0) -
05 2.4239: Eliminate or reduce compressed air usage $196 $800 $196
2,492
kWh
- - - - -
06 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $24,866 $81,180 $21,982
279,958
kWh
$2,884
-
kW-mo/yr
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,294 $4,525 $1,068
13,600
kWh
$226
-
kW-mo/yr
- - - -
08 2.4151: Develop a repair/replace policy $411 $2,031 $297
3,782
kWh
$114
-
kW-mo/yr
- - - -
09 3.5316: Contract a wood pallet recycling company $12,350 - - - - - - $12,350
TOTAL RECOMMENDED $99,801 $91,636 $25,854
329,267
kWh
$3,433
-
kW-mo/yr
$26,548
-
MMBtu
$32,216
-
Tgal
$(-600.0) $12,350
TOTAL IMPLEMENTED $28,468 $2,400 $2,311
29,435
kWh
$209
-
kW-mo/yr
$26,548
-
MMBtu
- $(-600.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs