ITAC Assessment: UD0934
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ITAC Assessment: UD0934
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Assessment Year 2015
Principal Product Surfactants for personal care
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 74,000
ft2
Annual Production 220,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $334,234 5,704,800
kWh
Electricity Demand $145,445 10,224
kW-mo/yr
Electricity Fees $1,926 -
Natural Gas $205,927 34,664
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $126,886 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,336

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $51,417 - - - - $51,417
-
Tgal
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $2,375 - - - $2,375
-
MMBtu
- -
03 2.2136: Install / repair insulation on steam lines $250 $224 - - $250
-
MMBtu
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,235 $5,300 $11,235
185,099
kWh
- - - -
05 2.6212: Turn off equipment during breaks, reduce operating time $3,084 $2,000 $2,314
38,121
kWh
$770
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $25,672 $18,125 $24,964
411,264
kWh
$708
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,363 $2,700 $1,017
16,760
kWh
$346
-
kW-mo/yr
- - -
08 2.7314: Reduce ventilation air $11,488 $18,984 - - $11,488
-
MMBtu
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $18,944 $75,059 $14,116
232,556
kWh
$3,550
-
kW-mo/yr
- - $1,278
10 2.7135: Install occupancy sensors $1,058 $330 $607
9,996
kWh
$207
-
kW-mo/yr
- - $244
TOTAL RECOMMENDED $126,886 $122,722 $54,253
893,796
kWh
$5,581
-
kW-mo/yr
$14,113
-
MMBtu
$51,417
-
Tgal
$1,522
TOTAL IMPLEMENTED $23,336 $77,613 $17,037
280,673
kWh
$4,527
-
kW-mo/yr
$250
-
MMBtu
- $1,522
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs