| Assessment Year | 2015 |
|---|---|
| Principal Product | Automatic Transmission Shafts |
| NAICS | 333613: Mechanical Power Transmission Equipment Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 284 |
| Plant Area |
171,000
ft2
|
| Annual Production | 908,777
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,408,297 | 21,693,600 |
kWh
|
$0.065 |
| Electricity Demand | $177,823 | 37,332 |
kW-mo/yr
|
$4.76 |
| Natural Gas | $76,103 | 9,695 |
MMBtu
|
$7.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $233,413 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $108,273 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2522: Isolate hot or cold equipment | $99,668 | $17,675 |
$96,586
1,403,866
kWh
|
$3,082
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,059 | $1,000 |
$17,250
250,725
kWh
|
$1,809
-
kW-mo/yr
|
- | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $59,598 | $45,000 |
$53,942
784,043
kWh
|
$5,656
-
kW-mo/yr
|
- | |
| 04 | 2.2437: Recover waste heat from equipment | $21,426 | $1,775 |
$(-117.0)
(-1,702)
kWh
|
$(-12.0)
-
kW-mo/yr
|
$21,555
-
MMBtu
|
|
| 05 | 2.4221: Install compressor air intakes in coolest locations | $9,384 | $25,000 |
$8,493
123,448
kWh
|
$891
-
kW-mo/yr
|
- | |
| 06 | 2.4224: Upgrade controls on compressors | $7,232 | $933 |
$7,232
105,120
kWh
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,060 | $100 |
$4,580
66,576
kWh
|
$480
-
kW-mo/yr
|
- | |
| 08 | 2.5123: Reduce fluid flow rates | $2,162 | $1,000 |
$1,957
28,447
kWh
|
$205
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,655 | $14,750 |
$6,328
91,980
kWh
|
$1,327
-
kW-mo/yr
|
- | |
| 10 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,373 | - |
$1,243
18,061
kWh
|
$130
-
kW-mo/yr
|
- | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $796 | $930 |
$720
10,472
kWh
|
$76
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $233,413 | $108,163 |
$198,214
2,881,036
kWh
|
$13,644
-
kW-mo/yr
|
$21,555
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $108,273 | $18,608 |
$105,061
1,527,047
kWh
|
$3,212
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs