ITAC Assessment: UD0930
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ITAC Assessment: UD0930
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Assessment Year 2015
Principal Product Rocket motor tubes, ammunition liners and cartridges
NAICS 332994: Small Arms, Ordnance, and Ordnance Accessories Manufacturing
SIC 3489: Ordnance and Accessories, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 380,000
ft2
Annual Production 4,004,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $270,144 4,714,728
kWh
Electricity Demand $182,664 13,008
kW-mo/yr
Natural Gas $179,481 34,205
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $170,863 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $107,674

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.7135: Install occupancy sensors $59,188 - $6,764
167,009
kWh
$51,393
-
kW-mo/yr
- - $1,031 -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,352 - $965
23,836
kWh
$2,387
-
kW-mo/yr
- - - -
03 3.1227: Use counter-current rinsing to reduce rinse water volume (gravure) $2,426 $300 - - - $819
-
Tgal
- $1,607
-
Tgal
04 3.4157: Replace water cooling on processes with air cooling $34,411 $5,100 $(-2,770.0)
(-68,400)
kWh
$(-381.0)
-
kW-mo/yr
- $12,679
-
Tgal
- $24,883
-
Tgal
05 2.7241: Install outside air damper / economizer on hvac unit $43,664 $10,000 $32,172
794,377
kWh
$11,492
-
kW-mo/yr
- - - -
06 2.4239: Eliminate or reduce compressed air usage $13,067 $17,500 $8,225
203,090
kWh
$4,842
-
kW-mo/yr
- - - -
07 2.4225: Install common header on compressors $5,330 $1,018 $3,047
75,240
kWh
$2,283
-
kW-mo/yr
- - - -
08 2.2514: Cover open tanks $5,393 $300 - - $5,280
-
MMBtu
$38
-
Tgal
- $75
-
Tgal
09 2.2414: Use waste heat from hot flue gases to preheat $4,032 $19,284 - - $4,032
-
MMBtu
- - -
TOTAL RECOMMENDED $170,863 $53,502 $48,403
1,195,152
kWh
$72,016
-
kW-mo/yr
$9,312
-
MMBtu
$13,536
-
Tgal
$1,031 $26,565
-
Tgal
TOTAL IMPLEMENTED $107,674 $6,418 $8,006
197,685
kWh
$55,682
-
kW-mo/yr
$5,280
-
MMBtu
$12,717
-
Tgal
$1,031 $24,958
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs