| Assessment Year | 2015 |
|---|---|
| Principal Product | Titanium Mill: Flat and Billet |
| NAICS | 332312: Fabricated Structural Metal Manufacturing |
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $100 M to 500M |
| # of Employees | 600 |
| Plant Area |
750,000
ft2
|
| Annual Production | 17,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,557,720 | 74,594,610 |
kWh
|
$0.048 |
| Electricity Demand | $522,834 | 183,552 |
kW-mo/yr
|
$2.85 |
| Natural Gas | $2,037,726 | 376,776 |
MMBtu
|
$5.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $793,900 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,389 | - |
$9,740
191,123
kWh
|
$649
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $153,677 | $48,000 |
$165,658
3,250,749
kWh
|
$16,703
-
kW-mo/yr
|
$(-28,684.0)
-
MMBtu
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $314,492 | $152,750 |
$286,300
5,618,135
kWh
|
$19,086
-
kW-mo/yr
|
- | $9,106 | - | |
| 04 | 2.7135: Install occupancy sensors | $2,735 | $12,995 |
$2,439
47,872
kWh
|
- | - | $296 | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $52,184 | $105,000 | - | - |
$52,184
-
MMBtu
|
- | - | |
| 06 | 2.2514: Cover open tanks | $2,876 | $2,196 | - | - |
$2,876
-
MMBtu
|
- | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $154,780 | $150,000 | - | - |
$154,780
-
MMBtu
|
- | - | |
| 08 | 2.4113: Install motor voltage controller on lightly loaded motors | $11,986 | $18,300 |
$11,237
220,500
kWh
|
$749
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $12,264 | $30,000 | - | - |
$12,264
-
MMBtu
|
- | - | |
| 10 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $5,622 | $25,000 |
$5,271
103,444
kWh
|
$351
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,007 | $1,000 |
$8,257
162,021
kWh
|
$550
-
kW-mo/yr
|
- | $(-4,800.0) | - | |
| 12 | 3.3111: Adjust ph for neutralization | $68,888 | $34,000 |
$(-92.0)
(-1,800)
kWh
|
- | - | $(-1,200.0) | $70,180 | |
| TOTAL RECOMMENDED | $793,900 | $579,241 |
$488,810
9,592,044
kWh
|
$38,088
-
kW-mo/yr
|
$193,420
-
MMBtu
|
$3,402 | $70,180 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs