ITAC Assessment: UD0926
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ITAC Assessment: UD0926
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Assessment Year 2015
Principal Product Buns
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area 89,000
ft2
Annual Production 82,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $656,845 9,951,600
kWh
Electricity Demand $108,149 20,928
kW-mo/yr
Natural Gas $309,764 53,074
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,225 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,196

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2694: Use highest temperature for chilling or cold storage $10,310 - $10,310
139,325
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,258 - $3,577
48,131
kWh
$681
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $21,384 $1,000 - - - $21,384
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,287 - $14,909
201,479
kWh
$2,178
-
kW-mo/yr
$(-4,800.0) -
05 2.4239: Eliminate or reduce compressed air usage $3,076 $100 $2,684
36,273
kWh
$392
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $2,913 $2,050 $2,542
34,349
kWh
$371
-
kW-mo/yr
- -
07 2.4221: Install compressor air intakes in coolest locations $4,162 $5,000 $3,583
48,421
kWh
$579
-
kW-mo/yr
- -
08 2.2437: Recover waste heat from equipment $13,106 $31,264 $(-126.0)
(-1,702)
kWh
$(-13.0)
-
kW-mo/yr
- $13,245
-
MMBtu
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,575 $2,300 $8,575
115,877
kWh
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $3,792 $6,100 - - - $3,792
-
MMBtu
11 2.6231: Utilize controls to operate equipment only when needed $20,362 $80,000 $5,600
75,674
kWh
$2,563
-
kW-mo/yr
- $12,199
-
MMBtu
TOTAL RECOMMENDED $104,225 $127,814 $51,654
697,827
kWh
$6,751
-
kW-mo/yr
$(-4,800.0) $50,620
-
MMBtu
TOTAL IMPLEMENTED $28,196 $2,400 $29,745
401,760
kWh
$3,251
-
kW-mo/yr
$(-4,800.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs