ITAC Assessment: UD0925
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ITAC Assessment: UD0925
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Assessment Year 2015
Principal Product Acoustic and Thermal Insulation
NAICS 327993: Mineral Wool Manufacturing
SIC 3296: Mineral Wool
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 90,000
ft2
Annual Production 6,436,451
pieces
Production Hrs. Annual 5,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $687,185 10,344,600
kWh
Electricity Demand $83,483 18,060
kW-mo/yr
Natural Gas $7,928 1,002
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $309,025 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,538

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.2625: Chill water to the highest temperature possible $860 - $780
12,264
kWh
$80
-
kW-mo/yr
- -
02 2.2511: Insulate bare equipment $221,454 $15,345 $190,381
2,992,000
kWh
$31,073
-
kW-mo/yr
- -
03 2.2211: Use optimum temperature $46,665 - $46,665
733,381
kWh
- - -
04 2.4224: Upgrade controls on compressors $4,804 $34,000 $4,130
64,900
kWh
$674
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $3,759 $5,000 $2,834
44,531
kWh
$925
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,964 $1,000 $3,064
48,159
kWh
$500
-
kW-mo/yr
$(-600.0) -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,405 $66,200 $13,040
204,930
kWh
$2,365
-
kW-mo/yr
- -
08 4.642: Install sensors to detect and avoid jams $7,714 $120,000 - - $7,714 -
09 3.5316: Contract a wood pallet recycling company $5,400 - - - - $5,400
TOTAL RECOMMENDED $309,025 $241,545 $260,894
4,100,165
kWh
$35,617
-
kW-mo/yr
$7,114 $5,400
TOTAL IMPLEMENTED $11,538 $121,000 $3,844
60,423
kWh
$580
-
kW-mo/yr
$7,114 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs