| Assessment Year | 2015 |
|---|---|
| Principal Product | Acoustic and Thermal Insulation |
| NAICS | 327993: Mineral Wool Manufacturing |
| SIC | 3296: Mineral Wool |
| Sales Range | $10 M to 50M |
| # of Employees | 170 |
| Plant Area |
90,000
ft2
|
| Annual Production | 6,436,451
pieces
|
| Production Hrs. Annual | 5,500
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $687,185 | 10,344,600 |
kWh
|
$0.066 |
| Electricity Demand | $83,483 | 18,060 |
kW-mo/yr
|
$4.62 |
| Natural Gas | $7,928 | 1,002 |
MMBtu
|
$7.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $309,025 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,538 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2625: Chill water to the highest temperature possible | $860 | - |
$780
12,264
kWh
|
$80
-
kW-mo/yr
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $221,454 | $15,345 |
$190,381
2,992,000
kWh
|
$31,073
-
kW-mo/yr
|
- | - | |
| 03 | 2.2211: Use optimum temperature | $46,665 | - |
$46,665
733,381
kWh
|
- | - | - | |
| 04 | 2.4224: Upgrade controls on compressors | $4,804 | $34,000 |
$4,130
64,900
kWh
|
$674
-
kW-mo/yr
|
- | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $3,759 | $5,000 |
$2,834
44,531
kWh
|
$925
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,964 | $1,000 |
$3,064
48,159
kWh
|
$500
-
kW-mo/yr
|
$(-600.0) | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,405 | $66,200 |
$13,040
204,930
kWh
|
$2,365
-
kW-mo/yr
|
- | - | |
| 08 | 4.642: Install sensors to detect and avoid jams | $7,714 | $120,000 | - | - | $7,714 | - | |
| 09 | 3.5316: Contract a wood pallet recycling company | $5,400 | - | - | - | - | $5,400 | |
| TOTAL RECOMMENDED | $309,025 | $241,545 |
$260,894
4,100,165
kWh
|
$35,617
-
kW-mo/yr
|
$7,114 | $5,400 | ||
| TOTAL IMPLEMENTED | $11,538 | $121,000 |
$3,844
60,423
kWh
|
$580
-
kW-mo/yr
|
$7,114 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs