ITAC Assessment: UD0924
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ITAC Assessment: UD0924
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Assessment Year 2015
Principal Product Vinyl Siding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 151
Plant Area 406,588
ft2
Annual Production 85,000,000
lb
Production Hrs. Annual 8,160
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,278,991 20,476,800
kWh
Electricity Demand $341,715 40,224
kW-mo/yr
Natural Gas $256,340 32,782
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $574,754 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $145,219

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.7261: Install timers and/or thermostats $56,347 $2,000 - - $56,347
-
MMBtu
- - -
02 3.4116: Meter recycled water (to reduce sewer charges) $6,953 - - - - $6,953
-
Tgal
- -
03 2.4239: Eliminate or reduce compressed air usage $38,906 $1,200 $33,546
592,795
kWh
$5,360
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,861 - $9,783
172,881
kWh
$1,678
-
kW-mo/yr
- - $(-600.0) -
05 2.4239: Eliminate or reduce compressed air usage $3,293 $470 $3,293
58,189
kWh
- - - - -
06 2.2511: Insulate bare equipment $22,071 $7,500 $18,840
332,928
kWh
$3,231
-
kW-mo/yr
- - - -
07 2.4113: Install motor voltage controller on lightly loaded motors $16,794 - $16,794
296,759
kWh
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $28,134 - $22,741
397,120
kWh
$3,900
-
kW-mo/yr
- - $1,493 -
09 2.7135: Install occupancy sensors $16,525 $6,100 $14,340
253,394
kWh
$621
-
kW-mo/yr
- - $1,564 -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,695 $67,200 $3,243
56,625
kWh
$556
-
kW-mo/yr
- - $(-104.0) -
11 2.2614: Use cooling tower or economizer to replace chiller cooling $9,383 - $8,741
154,455
kWh
$642
-
kW-mo/yr
- - - -
12 2.2625: Chill water to the highest temperature possible $4,382 - $3,740
66,096
kWh
$642
-
kW-mo/yr
- - - -
13 3.3122: Use filtration, centrifuging to remove contaminants $357,410 - - - - $296
-
Tgal
$357,000 $114
-
Tgal
TOTAL RECOMMENDED $574,754 $84,470 $135,061
2,381,242
kWh
$16,630
-
kW-mo/yr
$56,347
-
MMBtu
$7,249
-
Tgal
$359,353 $114
-
Tgal
TOTAL IMPLEMENTED $145,219 $84,470 $77,002
1,360,027
kWh
$10,410
-
kW-mo/yr
$56,347
-
MMBtu
- $1,460 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs