ITAC Assessment: UD0921
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ITAC Assessment: UD0921
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Assessment Year 2015
Principal Product Cleaning Chemicals
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $50
M
to 100
M
# of Employees 85
Plant Area 200,000
ft2
Annual Production 99,372,260
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,656 2,233,120
kWh
Electricity Demand $21,582 4,776
kW-mo/yr
Natural Gas $95,608 16,125
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,805 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,211

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
01 2.7314: Reduce ventilation air $16,159 - - - $16,159
-
MMBtu
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $405 - $364
5,105
kWh
$41
-
kW-mo/yr
- - - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $723 - - - $723
-
MMBtu
- - -
04 2.2122: Install / repair insulation on condensate lines $381 $275 - - $381
-
MMBtu
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,887 $950 $2,596
36,395
kWh
$291
-
kW-mo/yr
- - - -
06 2.2437: Recover waste heat from equipment $1,838 $1,250 - - $1,838
-
MMBtu
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,470 $1,000 $1,361
19,082
kWh
$109
-
kW-mo/yr
- - - -
08 2.6212: Turn off equipment during breaks, reduce operating time $1,618 $700 $1,618
22,690
kWh
- - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,190 $4,300 $1,190
16,682
kWh
- - - - -
10 2.2511: Insulate bare equipment $3,379 $8,000 $2,907
40,763
kWh
$326
-
kW-mo/yr
- - $146 -
11 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,030 $6,052 $2,030
28,462
kWh
- - - - -
12 3.4133: Clean fouling from water lines regularly $4,725 $11,000 $(-30.0)
(-425)
kWh
$(-145.0)
-
kW-mo/yr
- $2,450
-
Tgal
- $2,450
-
Tgal
TOTAL RECOMMENDED $36,805 $33,527 $12,036
168,754
kWh
$622
-
kW-mo/yr
$19,101
-
MMBtu
$2,450
-
Tgal
$146 $2,450
-
Tgal
TOTAL IMPLEMENTED $23,211 $9,225 $5,867
82,263
kWh
$658
-
kW-mo/yr
$16,540
-
MMBtu
- $146 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs