| Assessment Year | 2014 |
|---|---|
| Principal Product | Copper and Bronze Casting |
| NAICS | 331529: Other Nonferrous Metal Foundries (except Die-Casting) |
| SIC | 3366: Copper Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 92 |
| Plant Area |
175,000
ft2
|
| Annual Production | 6,000,000
lb
|
| Production Hrs. Annual | 4,992
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $221,313 | 4,114,826 |
kWh
|
$0.054 |
| Electricity Demand | $89,608 | 26,832 |
kW-mo/yr
|
$3.34 |
| Natural Gas | $137,912 | 21,908 |
MMBtu
|
$6.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $95,963 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,843 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $5,270 | - |
$5,270
115,212
kWh
|
- | - | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,027 | - |
$1,728
37,283
kWh
|
$299
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4113: Install motor voltage controller on lightly loaded motors | $6,076 | $11,700 |
$5,179
111,721
kWh
|
$897
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $25,351 | $43,280 | - | - | - |
$25,351
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,413 | $26,040 |
$9,701
209,233
kWh
|
$1,680
-
kW-mo/yr
|
$3,032 | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $503 | $500 |
$347
7,479
kWh
|
$60
-
kW-mo/yr
|
$96 | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,426 | $4,150 |
$1,426
30,750
kWh
|
- | - | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $896 | - |
$764
16,474
kWh
|
$132
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,978 | $1,000 |
$6,200
134,229
kWh
|
$1,078
-
kW-mo/yr
|
- | - | $(-300.0) | - | |
| 10 | 2.4224: Upgrade controls on compressors | $10,562 | $110,000 |
$9,003
194,189
kWh
|
$1,559
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2223: Enhance sensitivity of temperature control and cutoff | $9,661 | $40,000 | - | - | - |
$9,661
-
MMBtu
|
- | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $12,800 | - | - | - | - | - | - | $12,800 | |
| TOTAL RECOMMENDED | $95,963 | $236,670 |
$39,618
856,570
kWh
|
$5,705
-
kW-mo/yr
|
$3,128 |
$35,012
-
MMBtu
|
$(-300.0) | $12,800 | ||
| TOTAL IMPLEMENTED | $30,843 | $111,500 |
$15,550
335,897
kWh
|
$2,697
-
kW-mo/yr
|
$96 | - | $(-300.0) | $12,800 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs