ITAC Assessment: UD0915
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Assessment Year 2014
Principal Product Vinyl Extrusion
NAICS 321918: Other Millwork (including Flooring)
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 129
Plant Area 173,000
ft2
Annual Production 54,000,000
lb
Production Hrs. Annual 7,632
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,295,307 18,967,184
kWh
Electricity Demand $158,411 37,212
kW-mo/yr
Natural Gas $91,582 8,698
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $195,616 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,975

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,262 - $2,028
34,960
kWh
$234
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,184 $1,200 $15,227
262,487
kWh
$1,757
-
kW-mo/yr
- $(-4,800.0) -
03 2.6231: Utilize controls to operate equipment only when needed $7,714 $1,800 $7,714
132,972
kWh
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,815 $100 $2,524
43,502
kWh
$291
-
kW-mo/yr
- - -
05 3.4116: Meter recycled water (to reduce sewer charges) $1,180 $700 - - $1,180
-
Tgal
- -
06 2.4113: Install motor voltage controller on lightly loaded motors $17,210 $23,600 $15,430
265,992
kWh
$1,780
-
kW-mo/yr
- - -
07 2.4113: Install motor voltage controller on lightly loaded motors $993 $2,575 $890
15,346
kWh
$103
-
kW-mo/yr
- - -
08 2.2514: Cover open tanks $14,519 $39,186 $13,016
224,381
kWh
$1,503
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $129,321 $377,745 $135,887
2,342,480
kWh
$15,688
-
kW-mo/yr
- $(-22,254.0) -
10 2.7131: Add area lighting switches $117 - $105
1,806
kWh
$12
-
kW-mo/yr
- - -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $7,301 - $(-32.0)
(-557)
kWh
- - $(-3,000.0) $10,333
TOTAL RECOMMENDED $195,616 $446,906 $192,789
3,323,369
kWh
$21,368
-
kW-mo/yr
$1,180
-
Tgal
$(-30,054.0) $10,333
TOTAL IMPLEMENTED $24,975 $3,100 $27,493
473,921
kWh
$2,282
-
kW-mo/yr
- $(-4,800.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs