ITAC Assessment: UD0914
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ITAC Assessment: UD0914
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Assessment Year 2014
Principal Product Plastic and rubber automotive parts
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 432
Plant Area 246,000
ft2
Annual Production 23,400,000
lb
Production Hrs. Annual 6,666
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,104,798 17,494,824
kWh
Electricity Demand $293,413 37,188
kW-mo/yr
Natural Gas $76,919 7,398
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $214,859 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,657

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $34,542 $8,700 $13,608
215,484
kWh
$20,934
-
kW-mo/yr
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,836 $5,325 $5,581
88,378
kWh
$1,255
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $436 $400 $436
6,910
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,381 - $4,638
73,441
kWh
$1,043
-
kW-mo/yr
$(-300.0) -
05 2.4221: Install compressor air intakes in coolest locations $3,264 $5,000 $2,665
42,204
kWh
$599
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,960 $5,000 $1,600
25,331
kWh
$360
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $57,276 $82,980 $45,483
720,237
kWh
$10,230
-
kW-mo/yr
$1,563 -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $79,150 $211,525 $64,617
1,023,231
kWh
$14,533
-
kW-mo/yr
- -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $3,388 - $(-82.0)
(-1,300)
kWh
- $(-250.0) $3,720
10 3.5212: Regrind, reuse, or sell scrap plastic parts $22,626 - - - - $22,626
TOTAL RECOMMENDED $214,859 $318,930 $138,546
2,193,916
kWh
$48,954
-
kW-mo/yr
$1,013 $26,346
TOTAL IMPLEMENTED $62,657 $82,980 $50,121
793,678
kWh
$11,273
-
kW-mo/yr
$1,263 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs