ITAC Assessment: UD0912
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ITAC Assessment: UD0912
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Assessment Year 2014
Principal Product HVAC for automotive
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 290
Plant Area 130,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 6,664
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $382,646 7,316,358
kWh
Electricity Demand $150,490 15,732
kW-mo/yr
Natural Gas $26,827 4,935
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $157,495 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $10,884 - $8,290
158,506
kWh
$2,063
-
kW-mo/yr
- $531
02 2.7142: Utilize higher efficiency lamps and/or ballasts $724 $1,400 $434
8,308
kWh
$108
-
kW-mo/yr
- $182
03 2.2511: Insulate bare equipment $5,893 $1,130 $4,719
90,228
kWh
$1,174
-
kW-mo/yr
- -
04 2.6231: Utilize controls to operate equipment only when needed $35,294 $20,000 $33,546
641,415
kWh
$1,748
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $867 $1,000 $1,367
26,140
kWh
$340
-
kW-mo/yr
$(-840.0) -
06 2.4322: Use or replace with energy efficient substitutes $2,884 $11,400 $2,309
44,150
kWh
$575
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $1,602 - $1,283
24,529
kWh
$319
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,794 $8,675 $7,842
149,950
kWh
$1,952
-
kW-mo/yr
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,329 $10,250 $3,466
66,276
kWh
$863
-
kW-mo/yr
- -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,833 $5,300 $1,833
35,041
kWh
- - -
11 2.6212: Turn off equipment during breaks, reduce operating time $47,606 - $47,606
1,041,414
kWh
- - -
12 2.4131: Size electric motors for peak operating efficiency $35,785 $199,800 $26,988
516,017
kWh
$8,797
-
kW-mo/yr
- -
TOTAL RECOMMENDED $157,495 $258,955 $139,683
2,801,974
kWh
$17,939
-
kW-mo/yr
$(-840.0) $713
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs