ITAC Assessment: UD0909
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ITAC Assessment: UD0909
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Assessment Year 2014
Principal Product Quartz Tube
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 311,472
ft2
Annual Production 385,809
lb
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,158,990 21,815,727
kWh
Electricity Demand $138,874 39,504
kW-mo/yr
Natural Gas $578,072 97,823
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,740 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,187

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.7224: Reduce space conditioning during non-working hours $20,106 $510 - - - $20,106
-
MMBtu
-
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,680 $1,125 $1,680
32,346
kWh
- - - -
03 2.7135: Install occupancy sensors $16,710 $4,000 $13,089
251,754
kWh
$1,217
-
kW-mo/yr
$2,404 - -
04 2.7144: Install spectral reflectors / delamp $759 $500 $513
9,867
kWh
$48
-
kW-mo/yr
$198 - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $667 $2,940 $530
10,197
kWh
$49
-
kW-mo/yr
$88 - -
06 3.4116: Meter recycled water (to reduce sewer charges) $11,214 $5,000 - - - - $11,214
-
Tgal
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,032 $1,000 $3,049
58,621
kWh
$283
-
kW-mo/yr
$(-300.0) - -
08 2.4221: Install compressor air intakes in coolest locations $1,327 $3,000 $1,214
23,358
kWh
$113
-
kW-mo/yr
- - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $797 - $729
14,016
kWh
$68
-
kW-mo/yr
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $797 - $729
14,016
kWh
$68
-
kW-mo/yr
- - -
11 2.4113: Install motor voltage controller on lightly loaded motors $7,664 $8,319 $7,014
134,901
kWh
$650
-
kW-mo/yr
- - -
12 2.2414: Use waste heat from hot flue gases to preheat $5,987 $17,000 - - - $5,987
-
MMBtu
-
TOTAL RECOMMENDED $70,740 $43,394 $28,547
549,076
kWh
$2,496
-
kW-mo/yr
$2,390 $26,093
-
MMBtu
$11,214
-
Tgal
TOTAL IMPLEMENTED $18,187 $10,065 $6,717
129,196
kWh
$468
-
kW-mo/yr
$(-212.0) - $11,214
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs