ITAC Assessment: UD0893
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ITAC Assessment: UD0893
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Assessment Year 2013
Principal Product Concrete Railroad Products
NAICS 327390: Other Concrete Product Manufacturing
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 45
Plant Area 70,000
ft2
Annual Production 22,000
pieces
Production Hrs. Annual 2,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $38,593 588,480
kWh
Electricity Demand $22,238 3,936
kW-mo/yr
Electricity Fees $14,040 -
Natural Gas $30,433 5,469
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $16,923 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,417

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $711 - $389
5,935
kWh
$322
-
kW-mo/yr
- -
02 2.6218: Turn off equipment when not in use $350 $250 $350
5,334
kWh
- - -
03 2.6218: Turn off equipment when not in use $184 - $121
1,845
kWh
$63
-
kW-mo/yr
- -
04 2.4239: Eliminate or reduce compressed air usage $5,267 $4,330 $1,885
28,738
kWh
$3,382
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $26 - $26
395
kWh
- - -
06 2.2533: Replace air curtain doors with solid doors $1,159 $1,578 $(-19.0)
(-297)
kWh
- $1,178
-
MMBtu
-
07 2.2113: Repair or replace steam traps $3,389 $9,600 - - $3,389
-
MMBtu
-
08 2.1233: Analyze flue gas for proper air/fuel ratio $1,001 $500 - - $1,001
-
MMBtu
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,862 $19,001 $2,956
45,082
kWh
$823
-
kW-mo/yr
- $83
10 2.7142: Utilize higher efficiency lamps and/or ballasts $974 $10,900 $699
10,653
kWh
$275
-
kW-mo/yr
- -
TOTAL RECOMMENDED $16,923 $46,159 $6,407
97,685
kWh
$4,865
-
kW-mo/yr
$5,568
-
MMBtu
$83
TOTAL IMPLEMENTED $6,417 $22,078 $1,190
18,136
kWh
$660
-
kW-mo/yr
$4,567
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs