ITAC Assessment: UD0892
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ITAC Assessment: UD0892
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Assessment Year 2013
Principal Product Intermediate Bulk Containers
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 120,000
ft2
Annual Production 480,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $806,672 11,342,400
kWh
Electricity Demand $96,378 19,392
kW-mo/yr
Natural Gas $19,391 2,680
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,614 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $93,555

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7121: Utilize daylight whenever possible in lieu of artificial light $400 $1,090 $400
5,624
kWh
- - -
02 2.7135: Install occupancy sensors $6,740 $6,852 $6,352
89,310
kWh
- - $388
03 2.7124: Make a practice of turning off lights when not needed $562 - $542
7,625
kWh
- - $20
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $31,028 - $28,317
398,154
kWh
$2,711
-
kW-mo/yr
- -
05 2.6218: Turn off equipment when not in use $49,827 - $49,827
700,602
kWh
- - -
06 2.4113: Install motor voltage controller on lightly loaded motors $3,311 $3,800 $3,311
46,549
kWh
- - -
07 2.2437: Recover waste heat from equipment $14,202 $1,200 $(-121.0)
(-1,702)
kWh
$(-12.0)
-
kW-mo/yr
$14,335
-
MMBtu
-
08 2.4224: Upgrade controls on compressors $4,998 - $4,508
63,381
kWh
$490
-
kW-mo/yr
- -
09 2.2515: Use optimum thickness insulation $2,546 $314 $2,284
32,120
kWh
$262
-
kW-mo/yr
- -
TOTAL RECOMMENDED $113,614 $13,256 $95,420
1,341,663
kWh
$3,451
-
kW-mo/yr
$14,335
-
MMBtu
$408
TOTAL IMPLEMENTED $93,555 $7,942 $89,946
1,264,696
kWh
$3,201
-
kW-mo/yr
- $408
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs