ITAC Assessment: UD0887
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ITAC Assessment: UD0887
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Assessment Year 2013
Principal Product Gas Station Equipment
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 189,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $191,329 4,469,271
kWh
Electricity Demand $195,615 10,620
kW-mo/yr
Natural Gas $61,717 10,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,246 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,865

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,553 $50 $743
18,450
kWh
$810
-
kW-mo/yr
- -
02 2.4235: Remove or close off unneeded compressed air lines $1,438 - $688
17,079
kWh
$750
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $497 $500 $238
5,895
kWh
$259
-
kW-mo/yr
- -
04 2.7144: Install spectral reflectors / delamp $8,763 $2,075 $4,161
103,265
kWh
$3,780
-
kW-mo/yr
- $822
05 2.7131: Add area lighting switches $3,141 $350 $2,878
71,442
kWh
- - $263
06 2.7131: Add area lighting switches $594 $350 $594
14,749
kWh
- - -
07 2.3212: Optimize plant power factor $19,173 $10,000 - $19,173
-
kW-mo/yr
- -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $10,244 - - $10,244
-
kW-mo/yr
- -
09 2.1233: Analyze flue gas for proper air/fuel ratio $5,136 $4,000 - - $5,136
-
MMBtu
-
10 2.2424: Use heat in flue gases to preheat products or materials $187 $300 - - $187
-
MMBtu
-
11 2.4151: Develop a repair/replace policy $2,637 $3,420 $1,075
26,676
kWh
$1,562
-
kW-mo/yr
- -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $500 - $108
2,679
kWh
$392
-
kW-mo/yr
- -
13 2.6218: Turn off equipment when not in use $383 - $383
9,512
kWh
- - -
TOTAL RECOMMENDED $54,246 $21,045 $10,868
269,747
kWh
$36,970
-
kW-mo/yr
$5,323
-
MMBtu
$1,085
TOTAL IMPLEMENTED $15,865 $6,395 $7,882
195,626
kWh
$7,161
-
kW-mo/yr
- $822
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs