| Assessment Year | 2013 |
|---|---|
| Principal Product | Polyurethane Sealants and Coatings |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $50 M to 100M |
| # of Employees | 75 |
| Plant Area |
150,000
ft2
|
| Annual Production | 2,300
Tgal
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $328,346 | 5,173,640 |
kWh
|
$0.063 |
| Electricity Demand | $130,354 | 12,900 |
kW-mo/yr
|
$10.10 |
| Electricity Fees | $3,250 | - |
|
- |
| Natural Gas | $153,195 | 32,887 |
MMBtu
|
$4.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $185,151 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,712 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4151: Minimize water usage | $32,244 | $1,000 |
$1,354
21,347
kWh
|
- | - |
$19,675
-
Tgal
|
$11,215
-
gal
|
- | - | |
| 02 | 3.4116: Meter recycled water (to reduce sewer charges) | $4,317 | $1,000 | - | - | - |
$4,317
-
Tgal
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,238 | $7,500 |
$4,974
70,408
kWh
|
- | - | - | - | $264 | - | |
| 04 | 2.6212: Turn off equipment during breaks, reduce operating time | $20,782 | $50,000 |
$20,782
348,755
kWh
|
- | - | - | - | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $7,028 | - |
$7,028
110,781
kWh
|
- | - | - | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,761 | - | - |
$5,761
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4113: Install motor voltage controller on lightly loaded motors | $36,728 | $14,900 |
$28,477
448,889
kWh
|
$8,251
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4113: Install motor voltage controller on lightly loaded motors | $4,035 | $3,550 |
$4,035
63,597
kWh
|
- | - | - | - | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $16,109 | $27,000 |
$16,109
253,918
kWh
|
- | - | - | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $575 | $1,000 |
$446
7,034
kWh
|
$129
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $341 | - | - | - |
$341
-
MMBtu
|
- | - | - | - | |
| 12 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $3,648 | $6,720 | - | - |
$3,648
-
MMBtu
|
- | - | - | - | |
| 13 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,167 | - | - | - |
$3,167
-
MMBtu
|
- | - | - | - | |
| 14 | 2.1223: Install smaller boiler (increase high fire duty cycle) | $2,995 | - | - | - |
$2,995
-
MMBtu
|
- | - | - | - | |
| 15 | 3.4114: Replace city water with recycled water via cooling tower | $9,716 | $30,000 |
$(-1,062.0)
(-16,739)
kWh
|
- | - |
$8,432
-
Tgal
|
- | - |
$2,346
-
Tgal
|
|
| 16 | 2.7314: Reduce ventilation air | $32,467 | $20,000 |
$13,015
205,150
kWh
|
- |
$19,452
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $185,151 | $162,670 |
$95,158
1,513,140
kWh
|
$14,141
-
kW-mo/yr
|
$29,603
-
MMBtu
|
$32,424
-
Tgal
|
$11,215
-
gal
|
$264 |
$2,346
-
Tgal
|
||
| TOTAL IMPLEMENTED | $43,712 | $21,620 |
$28,477
448,889
kWh
|
$8,251
-
kW-mo/yr
|
$6,984
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs