ITAC Assessment: UD0881
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ITAC Assessment: UD0881
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Assessment Year 2013
Principal Product Activated Carbon
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 181,945
ft2
Annual Production 14,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $236,328 3,339,484
kWh
Electricity Demand $45,015 7,968
kW-mo/yr
Natural Gas $425,139 116,168
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $109,328 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,284

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.8112: Combine utility meters $18,015 $72,060 - - - - $18,015
02 2.7142: Utilize higher efficiency lamps and/or ballasts $12,622 $24,525 $11,326
155,639
kWh
$640
-
kW-mo/yr
- $656 -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,257 - $2,038
28,039
kWh
$219
-
kW-mo/yr
- - -
04 2.4151: Develop a repair/replace policy $1,024 $1,525 $925
12,709
kWh
$99
-
kW-mo/yr
- - -
05 2.4323: Use optimum size and capacity equipment $2,823 $1,200 - $2,823
-
kW-mo/yr
- - -
06 2.4239: Eliminate or reduce compressed air usage $2,640 $6,800 $2,384
32,764
kWh
$256
-
kW-mo/yr
- - -
07 2.7314: Reduce ventilation air $1,515 $3,000 $1,368
18,801
kWh
$147
-
kW-mo/yr
- - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,410 $50 $1,274
17,520
kWh
$136
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $371 $1,000 $877
12,046
kWh
$94
-
kW-mo/yr
- $(-600.0) -
10 2.2414: Use waste heat from hot flue gases to preheat $3,191 $15,000 - - $3,191
-
MMBtu
- -
11 2.2163: Use minimum steam operating pressure $184 $200 - - $184
-
MMBtu
- -
12 2.1116: Improve combustion control capability $133 $100 - - $133
-
MMBtu
- -
13 2.2414: Use waste heat from hot flue gases to preheat $20,343 $55,500 - - $20,343
-
MMBtu
- -
14 2.2414: Use waste heat from hot flue gases to preheat $14,378 $11,500 - - $14,378
-
MMBtu
- -
15 2.2514: Cover open tanks $3,707 $3,174 - - $3,707
-
MMBtu
- -
16 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat $24,715 $101,000 $31,873
438,000
kWh
$3,420
-
kW-mo/yr
$(-6,198.0)
-
MMBtu
$(-4,380.0) -
TOTAL RECOMMENDED $109,328 $296,634 $52,065
715,518
kWh
$7,834
-
kW-mo/yr
$35,738
-
MMBtu
$(-4,324.0) $18,015
TOTAL IMPLEMENTED $26,284 $49,400 $17,947
246,671
kWh
$4,173
-
kW-mo/yr
$3,508
-
MMBtu
$656 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs