ITAC Assessment: UF0123
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ITAC Assessment: UF0123
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Assessment Year 1995
Principal Product Extruded Aluminum
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 380,000
ft2
Annual Production 17,000,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $645,094 10,269,637
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $248,123 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $68,781

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,722 $9,249 $3,722
64,771
kWh
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $14,429 $23,286 $14,429
246,776
kWh
- - - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $167 $280 $167
2,345
kWh
- - - - -
04 2.4133: Use most efficient type of electric motors $5,838 $15,023 $5,838
90,270
kWh
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,737 $850 $5,737
90,270
kWh
- - - - -
06 2.2222: Convert liquid heaters from underfiring to immersion or submersion heating $12,460 $11,600 - $12,460
-
MMBtu
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,287 $35,300 $17,287
360,199
kWh
- - - - -
08 2.7134: Use photocell controls $2,518 $400 $2,518
43,376
kWh
- - - - -
09 3.5315: Lease / purchase baler; sell cardboard to recycler $36,323 $8,765 - - - $36,323
-
lb
- -
10 3.6112: Use filter and drying oven to reduce sludge volume $5,121 $8,000 - - $5,121
-
gal
- - -
11 4.821: Pay bills on time to avoid late fees $3,769 - - - - - $3,769 -
12 3.5248: Separate and recycle scrap metal to foundry or for sale $140,752 - - - - - - $140,752
TOTAL RECOMMENDED $248,123 $112,753 $49,698
898,007
kWh
$12,460
-
MMBtu
$5,121
-
gal
$36,323
-
lb
$3,769 $140,752
TOTAL IMPLEMENTED $68,781 $48,604 $28,689
473,037
kWh
- - $36,323
-
lb
$3,769 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs