ITAC Assessment: MZ0081
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ITAC Assessment: MZ0081
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Assessment Year 2012
Principal Product castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 85,000
ft2
Annual Production 65,000
pieces
Production Hrs. Annual 8,500
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $332,034 5,004,600
kWh
Natural Gas $130,346 16,626
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,203 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $102,203

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,034 $860 $15,233
230,809
kWh
$801
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $4,444 $4,000 - - $4,444
-
MMBtu
03 2.2511: Insulate bare equipment $9,628 $8,667 - - $9,628
-
MMBtu
04 2.2511: Insulate bare equipment $11,110 $9,100 - - $11,110
-
MMBtu
05 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $58,850 $120,000 $55,910
847,128
kWh
$2,940
-
kW-mo/yr
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $2,137 $1,700 - - $2,137
-
MMBtu
07 4.431: Train operators for maximum operating efficiency $0.1 - $0.1
1
kWh
- -
TOTAL RECOMMENDED $102,203 $144,327 $71,143
1,077,938
kWh
$3,741
-
kW-mo/yr
$27,319
-
MMBtu
TOTAL IMPLEMENTED $102,203 $144,327 $71,143
1,077,938
kWh
$3,741
-
kW-mo/yr
$27,319
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs