ITAC Assessment: UD0879
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ITAC Assessment: UD0879
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Assessment Year 2013
Principal Product Food Processing Equipment
NAICS 333241: Food Product Machinery Manufacturing
SIC 3556: Food Products Machinery
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 130,000
ft2
Annual Production 825,000
units
Production Hrs. Annual 4,680
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,372 3,001,843
kWh
Electricity Demand $52,718 10,020
kW-mo/yr
Electricity Fees $1,850 -
Natural Gas $46,396 6,940
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,051 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,749

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $418 - $352
5,316
kWh
$66
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $677 $3,250 $424
6,387
kWh
$253
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $357 $1,000 $298
4,489
kWh
$59
-
kW-mo/yr
- -
04 2.4226: Use / purchase optimum sized compressor $14,298 $27,662 $6,089
91,728
kWh
$1,209
-
kW-mo/yr
- $7,000
05 2.4231: Reduce the pressure of compressed air to the minimum required $557 $2,440 $465
7,011
kWh
$92
-
kW-mo/yr
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $307 - - - $307
-
MMBtu
-
07 2.2163: Use minimum steam operating pressure $281 - - - $281
-
MMBtu
-
08 2.7314: Reduce ventilation air $7,088 $900 $309
4,655
kWh
- $6,779
-
MMBtu
-
09 2.7224: Reduce space conditioning during non-working hours $5,068 $2,074 - - $5,068
-
MMBtu
-
TOTAL RECOMMENDED $29,051 $37,326 $7,937
119,586
kWh
$1,679
-
kW-mo/yr
$12,435
-
MMBtu
$7,000
TOTAL IMPLEMENTED $22,749 $29,562 $7,048
106,188
kWh
$1,334
-
kW-mo/yr
$7,367
-
MMBtu
$7,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs