ITAC Assessment: UD0872
ITAC logo
ITAC Assessment: UD0872
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2013
Principal Product Truck Cab / Painted Cabs / Trucks
NAICS 336120: Heavy Duty Truck Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range less than $500
k
# of Employees 824
Plant Area 2,351,000
ft2
Annual Production 20,807
pieces
Production Hrs. Annual 1,920
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,897,863 59,086,908
kWh
Electricity Demand $251,988 128,412
kW-mo/yr
Natural Gas $855,370 236,758
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $324,980 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $67,221

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $10,877 $5,000 - $10,877
-
kW-mo/yr
- -
02 2.4151: Develop a repair/replace policy $17,313 $23,026 $3,949
78,983
kWh
$414
-
kW-mo/yr
- $12,950
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $994 - $896
17,924
kWh
$98
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $142,557 $165,900 $132,519
2,650,385
kWh
$10,038
-
kW-mo/yr
- -
05 2.4133: Use most efficient type of electric motors $26,335 $15,900 $25,048
500,967
kWh
$1,287
-
kW-mo/yr
- -
06 2.6218: Turn off equipment when not in use $33,247 $3,000 $30,247
604,931
kWh
- - $3,000
07 2.4323: Use optimum size and capacity equipment $14,025 $21,037 $13,288
265,755
kWh
$737
-
kW-mo/yr
- -
08 2.6212: Turn off equipment during breaks, reduce operating time $13,506 - $13,506
270,127
kWh
- - -
09 2.4133: Use most efficient type of electric motors $7,452 $5,725 $7,452
153,848
kWh
- - -
10 2.2414: Use waste heat from hot flue gases to preheat $16,273 $31,000 - - $16,273
-
MMBtu
-
11 2.1116: Improve combustion control capability $4,252 $2,000 - - $4,252
-
MMBtu
-
12 2.1133: Adjust burners for efficient operation $2,274 $5,000 - - $2,274
-
MMBtu
-
13 2.1233: Analyze flue gas for proper air/fuel ratio $538 $1,000 - - $538
-
MMBtu
-
14 2.4133: Use most efficient type of electric motors $20,883 $41,766 $19,962
399,245
kWh
$921
-
kW-mo/yr
- -
15 2.7261: Install timers and/or thermostats $14,454 $16,450 $14,454
289,080
kWh
- - -
TOTAL RECOMMENDED $324,980 $336,804 $261,321
5,231,245
kWh
$24,372
-
kW-mo/yr
$23,337
-
MMBtu
$15,950
TOTAL IMPLEMENTED $67,221 $34,026 $35,092
701,838
kWh
$11,389
-
kW-mo/yr
$4,790
-
MMBtu
$15,950
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs