ITAC Assessment: UD0871
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ITAC Assessment: UD0871
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Assessment Year 2012
Principal Product Automotive Transmission Components
NAICS 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 150
Plant Area 100,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $432,953 5,627,824
kWh
Electricity Demand $66,031 13,500
kW-mo/yr
Natural Gas $11,708 1,272
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,053 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.7124: Make a practice of turning off lights when not needed $1,905 - $1,905
24,473
kWh
- -
02 2.7135: Install occupancy sensors $597 $950 $597
7,680
kWh
- -
03 2.7124: Make a practice of turning off lights when not needed $488 - $425
5,346
kWh
$63
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $27,260 - $27,260
371,342
kWh
- -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,057 - $5,222
71,129
kWh
$835
-
kW-mo/yr
-
06 2.6218: Turn off equipment when not in use $3,649 - $1,314
17,904
kWh
$2,335
-
kW-mo/yr
-
07 2.4151: Develop a repair/replace policy $1,103 $2,498 $951
12,954
kWh
$152
-
kW-mo/yr
-
08 2.4239: Eliminate or reduce compressed air usage $5,075 - $4,309
58,704
kWh
$766
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,384 $1,000 $3,516
47,898
kWh
$468
-
kW-mo/yr
$(-600.0)
10 2.4231: Reduce the pressure of compressed air to the minimum required $2,963 - $2,661
36,252
kWh
$302
-
kW-mo/yr
-
11 2.4239: Eliminate or reduce compressed air usage $1,709 $500 $1,495
20,375
kWh
$214
-
kW-mo/yr
-
12 2.2511: Insulate bare equipment $1,754 $5,700 $1,754
23,899
kWh
- -
13 2.6212: Turn off equipment during breaks, reduce operating time $2,109 - $2,109
28,739
kWh
- -
TOTAL RECOMMENDED $58,053 $10,648 $53,518
726,695
kWh
$5,135
-
kW-mo/yr
$(-600.0)
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs