ITAC Assessment: UD0869
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ITAC Assessment: UD0869
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Assessment Year 2012
Principal Product Fiberglass Based Ceiling Tile
NAICS 327999: All Other Miscellaneous Nonmetallic Mineral Product Manufacturing
SIC 3299: Nonmetallic Mineral Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 130
Plant Area 226,000
ft2
Annual Production 80,000
thousand feet
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $236,741 4,911,000
kWh
Electricity Demand $64,912 13,140
kW-mo/yr
Natural Gas $141,588 30,148
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,476 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,452

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7135: Install occupancy sensors $753 $825 $656
9,504
kWh
- - $97
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,891 - $6,626
96,024
kWh
$1,265
-
kW-mo/yr
- -
03 2.6241: Reduce temperature of process equipment when on standby $4,665 $2,000 $4,665
67,606
kWh
- - -
04 2.4226: Use / purchase optimum sized compressor $12,400 $57,000 $10,847
157,200
kWh
$1,553
-
kW-mo/yr
- -
05 2.4224: Upgrade controls on compressors $4,610 $8,000 $4,610
66,809
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,808 $1,000 $4,257
61,700
kWh
$551
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $2,105 $400 $1,841
26,672
kWh
$264
-
kW-mo/yr
- -
08 2.2514: Cover open tanks $1,504 $1,000 - - $1,504
-
MMBtu
-
09 2.4131: Size electric motors for peak operating efficiency $64,740 $51,900 $56,657
818,144
kWh
$8,083
-
kW-mo/yr
- -
TOTAL RECOMMENDED $103,476 $122,125 $90,159
1,303,659
kWh
$11,716
-
kW-mo/yr
$1,504
-
MMBtu
$97
TOTAL IMPLEMENTED $13,452 $1,825 $11,539
167,228
kWh
$1,816
-
kW-mo/yr
- $97
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs