ITAC Assessment: UD0868
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ITAC Assessment: UD0868
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Assessment Year 2012
Principal Product Windows & Entry Doors
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 242
Plant Area 165,000
ft2
Annual Production 86,500
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $133,759 2,570,136
kWh
Electricity Demand $168,370 10,512
kW-mo/yr
Electricity Fees $536 -
Natural Gas $23,544 3,080
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,929 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,745

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,535 - $(-87.0)
(-1,671)
kWh
$4,622
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $29,026 $107,140 $12,666
236,858
kWh
$15,395
-
kW-mo/yr
- $965
03 2.7135: Install occupancy sensors $1,542 $1,350 $1,542
29,652
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,282 - $462
8,877
kWh
$820
-
kW-mo/yr
- -
05 2.4224: Upgrade controls on compressors $2,154 $380 $776
14,914
kWh
$1,378
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $1,591 $2,000 $573
11,009
kWh
$1,018
-
kW-mo/yr
- -
07 2.4224: Upgrade controls on compressors $682 $1,000 $246
4,722
kWh
$436
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,792 $1,000 $429
8,251
kWh
$763
-
kW-mo/yr
- $600
09 2.2514: Cover open tanks $1,393 $800 $509
9,807
kWh
$884
-
kW-mo/yr
- -
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $1,355 $2,415 $583
11,220
kWh
$1,078
-
kW-mo/yr
$(-306.0)
-
MMBtu
-
11 2.7224: Reduce space conditioning during non-working hours $11,912 $5,400 - - $11,912
-
MMBtu
-
12 2.7311: Ventilation system to shut off when room is not in use $665 $2,000 $175
3,362
kWh
- $490
-
MMBtu
-
TOTAL RECOMMENDED $57,929 $123,485 $17,874
337,001
kWh
$26,394
-
kW-mo/yr
$12,096
-
MMBtu
$1,565
TOTAL IMPLEMENTED $21,745 $8,750 $2,592
49,831
kWh
$6,641
-
kW-mo/yr
$11,912
-
MMBtu
$600
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs