ITAC Assessment: UD0863
ITAC logo
ITAC Assessment: UD0863
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2012
Principal Product rubber vibration isolation
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 205,000
ft2
Annual Production 100,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,135,919 17,246,230
kWh
Electricity Demand $194,051 36,069
kW-mo/yr
Natural Gas $337,193 68,728
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $199,430 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,893

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 3.4113: Treat and reuse rinse waters $23,578 $1,000 - - - - $23,578
-
Tgal
-
02 2.8112: Combine utility meters $4,421 $8,842 - - $4,421 - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,407 $16,259 $6,288
98,784
kWh
$886
-
kW-mo/yr
- - - $233
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $557 - $488
7,682
kWh
$69
-
kW-mo/yr
- - - -
05 2.4133: Use most efficient type of electric motors $16,871 $8,000 $15,053
236,496
kWh
$1,818
-
kW-mo/yr
- - - -
06 2.4239: Eliminate or reduce compressed air usage $18,285 $9,900 $16,315
256,331
kWh
$1,970
-
kW-mo/yr
- - - -
07 2.4239: Eliminate or reduce compressed air usage $16,249 - $14,498
227,784
kWh
$1,751
-
kW-mo/yr
- - - -
08 2.4221: Install compressor air intakes in coolest locations $8,548 $2,000 $7,626
119,809
kWh
$922
-
kW-mo/yr
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,856 $1,000 $7,902
124,148
kWh
$954
-
kW-mo/yr
- - - -
10 2.2113: Repair or replace steam traps $13,284 - - - - $13,284
-
MMBtu
- -
11 2.2113: Repair or replace steam traps $10,008 $2,600 - - - $10,008
-
MMBtu
- -
12 2.1241: Reduce excessive boiler blowdown $4,619 $12,800 - - - $4,619
-
MMBtu
- -
13 2.7221: Lower temperature during the winter season and vice-versa $43,532 - - - - $43,532
-
MMBtu
- -
14 2.6231: Utilize controls to operate equipment only when needed $23,215 $14,000 - - - $23,215
-
MMBtu
- -
TOTAL RECOMMENDED $199,430 $76,401 $68,170
1,071,034
kWh
$8,370
-
kW-mo/yr
$4,421 $94,658
-
MMBtu
$23,578
-
Tgal
$233
TOTAL IMPLEMENTED $99,893 $19,859 $29,176
458,398
kWh
$3,660
-
kW-mo/yr
- $66,824
-
MMBtu
- $233
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs