| Assessment Year | 2012 |
|---|---|
| Principal Product | Powder Coated Metal Parts |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 15 |
| Plant Area |
75,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 3,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $91,914 | 1,231,921 |
kWh
|
$0.075 |
| Electricity Demand | $16,927 | 3,588 |
kW-mo/yr
|
$4.72 |
| Electricity Fees | $192 | - |
|
- |
| Natural Gas | $199,542 | 27,660 |
MMBtu
|
$7.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,903 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.1222: Reduce water use with counter current rinsing | $4,781 | $2,000 | - | - | - |
$4,781
-
Tgal
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,979 | $11,880 |
$3,701
50,953
kWh
|
$1,155
-
kW-mo/yr
|
- | - | $123 | - | - | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $3,696 | $6,800 |
$1,206
16,606
kWh
|
- | - |
$2,490
-
Tgal
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,324 | $15,150 |
$6,240
85,907
kWh
|
$1,084
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $834 | $2,000 |
$686
9,439
kWh
|
$148
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $807 | $1,000 |
$910
12,533
kWh
|
$197
-
kW-mo/yr
|
- | - | - | $(-300.0) | - | |
| 07 | 2.1114: Limit and control secondary combustion air in furnace | $7,051 | $2,000 | - | - |
$7,051
-
MMBtu
|
- | - | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $12,178 | $36,000 | - | - |
$12,178
-
MMBtu
|
- | - | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,816 | $2,680 | - | - |
$4,816
-
MMBtu
|
- | - | - | - | |
| 10 | 2.9114: Use solar heat to make electricty | $19,437 | $211,596 |
$5,383
74,110
kWh
|
- | - | - | - | - | $14,054 | |
| TOTAL RECOMMENDED | $65,903 | $291,106 |
$18,126
249,548
kWh
|
$2,584
-
kW-mo/yr
|
$24,045
-
MMBtu
|
$7,271
-
Tgal
|
$123 | $(-300.0) | $14,054 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs