ITAC Assessment: NC0391
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ITAC Assessment: NC0391
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Assessment Year 2009
Principal Product Pharmaceuticals
NAICS 325411: Medicinal and Botanical Manufacturing
SIC 2833: Medicinal Chemicals and Botanical Products
Sales Range $50
M
to 100
M
# of Employees 325
Plant Area 86,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $451,912 9,488,250
kWh
Electricity Demand $151,085 17,964
kW-mo/yr
Electricity Fees $14,835 -
Natural Gas $1,063,161 91,043
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,148 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,993

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2121: Increase amount of condensate returned $5,716 $10,000 - - $4,874
-
MMBtu
- - $842
-
Tgal
02 2.2127: Flash condensate to produce lower pressure steam $18,020 $25,000 - - $16,325
-
MMBtu
- - $1,695
-
Tgal
03 3.4114: Replace city water with recycled water via cooling tower $5,889 $6,500 $(-200.0)
(-2,500)
kWh
- - - - $6,089
-
Tgal
04 2.4151: Develop a repair/replace policy $4,320 $6,886 $3,130
65,712
kWh
$1,190
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $257 $100 $687
14,435
kWh
$170
-
kW-mo/yr
- $(-300.0) $(-300.0) -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $13,946 $59,958 $11,208
235,324
kWh
$2,738
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $48,148 $108,444 $14,825
312,971
kWh
$4,098
-
kW-mo/yr
$21,199
-
MMBtu
$(-300.0) $(-300.0) $8,626
-
Tgal
TOTAL IMPLEMENTED $23,993 $35,100 $687
14,435
kWh
$170
-
kW-mo/yr
$21,199
-
MMBtu
$(-300.0) $(-300.0) $2,537
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs