| Assessment Year | 2012 |
|---|---|
| Principal Product | Vacuum Impregnation |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 10 |
| Plant Area |
30,000
ft2
|
| Annual Production | 284,251
units
|
| Production Hrs. Annual | 4,500
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $97,486 | 1,368,700 |
kWh
|
$0.071 |
| Electricity Demand | $39,400 | 3,768 |
kW-mo/yr
|
$10.46 |
| Natural Gas | $10,820 | 1,279 |
MMBtu
|
$8.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $65,444 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,482 | $8,415 |
$4,621
64,714
kWh
|
$1,793
-
kW-mo/yr
|
- | - | $68 | - | |
| 02 | 2.7135: Install occupancy sensors | $720 | $300 |
$720
10,080
kWh
|
- | - | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $441 | $2,025 |
$317
4,468
kWh
|
$124
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4131: Size electric motors for peak operating efficiency | $6,690 | $5,370 |
$4,820
67,500
kWh
|
$1,870
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $3,442 | $2,160 |
$2,318
32,462
kWh
|
$1,124
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,802 | $700 |
$1,278
17,892
kWh
|
$524
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,339 | $1,500 |
$965
13,515
kWh
|
$374
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $782 | $50 |
$412
5,772
kWh
|
$370
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $240 | $1,000 |
$324
4,538
kWh
|
$126
-
kW-mo/yr
|
- | $(-210.0) | - | - | |
| 10 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $11,452 | $30,000 |
$16,291
228,090
kWh
|
- |
$(-4,839.0)
-
MMBtu
|
- | - | - | |
| 11 | 2.7314: Reduce ventilation air | $4,756 | $8,600 |
$1,184
16,581
kWh
|
$459
-
kW-mo/yr
|
$3,113
-
MMBtu
|
- | - | - | |
| 12 | 2.9114: Use solar heat to make electricty | $27,298 | $181,738 |
$5,346
74,870
kWh
|
- | - | - | - | $21,952 | |
| TOTAL RECOMMENDED | $65,444 | $241,858 |
$38,596
540,482
kWh
|
$6,764
-
kW-mo/yr
|
$(-1,726.0)
-
MMBtu
|
$(-210.0) | $68 | $21,952 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs